Ford Galaxy / Ford S-MAX. Manual — part 250

8. Attach the fuel pump pulley to the fuel pump

sprocket. Apply sealant to the fuel pump pulley
and to the outer edge of the fuel pump pulley
retaining bolt holes.

Material:

Flange Sealant - Anaerobic LP (WSK-

M2G348-A7 / 5U7J-M2G348-BA)

9. Tighten the fuel pump seal retainer retaining

bolts in the sequence shown.

Torque:

1-7 and timing belt rear cover 10 Nm
Engine front mount bracket 28 Nm

10. Tighten the camshaft pulley bolt finger tight and

then loosen by one-half turn.

11.

Check the timing belt tensioner and make
sure that the timing belt tensioner pointer
rotates clockwise freely.
Move the timing belt tensioner adjustment
arm to the 3 o'clock position.
Do not fully tighten the timing belt
tensioner retaining bolt at this stage.

12.

The camshaft pulley must be able to rotate
freely on the camshaft taper.
Install the timing belt with the direction
arrows in the direction of engine rotation.

13. Tension the timing belt counterclockwise until the

pointer is positioned between the sides of the
window.

Torque:

50 Nm

14. Special Tool(s):

205-072

Torque:

50 Nm

15. Remove the special tools.

Special Tool(s):

303-376B

,

303-193

,

303-393

16.

1. Rotate the crankshaft 2 revolutions.

Replace the Timing Peg just before TDC on
the second revolution.

Special Tool(s):

303-193

2. Rotate the crankshaft slowly until the

crankshaft stops at TDC.

17. Check that the timing belt tensioner pointer is

positioned in the window, otherwise the timing
belt tensioning steps must be repeated.

18.

NOTE: If the special tool cannot be installed,
the timing belt tensioning steps must be
repeated.

Install the special tool.

Special Tool(s):

303-376B

19. Remove the special tools and install the cylinder

block blanking plug.

Special Tool(s):

303-376B

,

303-193

,

303-393

Torque:

23 Nm

20. Torque: 7 Nm

21. Special Tool(s):

205-072

Torque:

23 Nm

22. Torque:

1 23 Nm
2 15 Nm

23. Torque: 27 Nm

24. Torque:

1 27 Nm
2 10 Nm

25.

CAUTION: Make sure that a new

crankshaft pulley bolt is installed.

Special Tool(s):

205-072

Torque:

1

100 Nm
180°

2 47 Nm

Stage 1:
Stage 2:

26. Torque:

Glow plugs 15 Nm
Glow plug wire electrical connector retaining
nuts 2,5 Nm

27.

NOTE: Make sure that new components are
installed.

28.

NOTE: Make sure that these components are
installed to the noted removal position.

Torque:

37 Nm

29. Push the fuel injector fuel return line gently into

the fuel injector. Make sure that new fuel injector
fuel return line clips are installed. Do not distort
the fuel injector fuel return line retaining clip
when installing it to the fuel injector. Failure to
follow this instruction may result in fuel leaks.