Ford Galaxy / Ford S-MAX. Manual — part 113

10.

1. Release the chain tensioner using a 2 mm

pin punch.

2. Tension the timing chain.
3.

NOTE: Only tighten the bolt finger tight
at this stage.

Secure the timing chain guide using an M6
x 25 mm bolt.

11.

WARNING: Counterhold the camshafts at

the hexagon using an open-ended spanner to
prevent the camshafts from rotating.

12.

WARNING: Counterhold the camshafts at

the hexagon using an open-ended spanner to
prevent the camshafts from rotating.

Undo the bolt of the camshaft sprocket by 5
turns.

13.

CAUTION: Make a note of/mark the

installed positions of the components before
removal.

Installation

1.

WARNING: Make sure that the camshafts

and camshaft bearing caps are installed in
their original locations.

Apply oil to the camshaft bearing caps.

Material:

Hypoid Oil 85W-90 (SQ-M2C9002-AA /

A72SX-19K261-CA)

2. Install the camshafts approximately at valve

overlap position cylinder No. 4.

Torque:

7 Nm
16 Nm

Stage 1:
Stage 2:

3.

NOTE: This step is only required when
installing a new component.

Adjust the valve clearances.

Refer to: Ventilspiel einstellen (303-01A Motor -
2.0L Duratec-HE (MI4), General Procedures).

4.

NOTE: Only tighten the bolt finger tight at
this stage.
NOTE: Make sure that the camshaft
sprockets can rotate on the camshafts.

5. Install the special tool.

Special Tool(s):

303-376B

6.

7. Install the special tool.

Special Tool(s):

303-748

8.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft until it stops against the
special tool.

9.

WARNING: Counterhold the camshafts at

the hexagon using an open-ended spanner to
prevent the camshafts from rotating.

Torque:

72 Nm

10. Remove the special tool.

Special Tool(s):

303-376B

11. Remove the special tool.

Special Tool(s):

303-748

12.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft one and three quarters of a
turn until no. 1 piston is at about 45° before
TDC.

13. Install the special tool.

Special Tool(s):

303-748

14.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft until it stops against the
special tool.

15.

NOTE: Only tighten the bolt finger tight at
this stage.
NOTE: The bolt may only be installed if the
valve timings are correct.

Bolt M6 x 18 mm

16.

NOTE: The special tool may only be installed
if the valve timings are correct.

Install the special tool.

Special Tool(s):

303-376B