Ford Galaxy / Ford S-MAX. Manual — part 792

Exterior Lighting - Headlamp Masking

S-MAX/Galaxy 2006.5 (02/2006-)

Print

General Procedures

All vehicles

LHD Vehicles

Right-hand drive vehicles

1. Print out the corresponding templates at the end of

this operation.

2. Measure dimension X on the printout of the

template.

3. Calculate the enlargement/reduction factor Y for

the photocopier using the following formula:
Y=Z÷X×100.

4.

X = measurement on the printout of the
template in mm
Y = enlargement/reduction factor in %
Z = original dimension in mm = 100

5. Enlarge/reduce the printout with a photocopier by

the calculated percentage.

6. Compare dimension X on the photocopy with the

original dimension.

7. Cut out the prepared template for the headlamp.

8. Align the template on the lens of the headlamp.

9.

1. Template
2. Alignment edges on the headlamp lens

10. Align the template on the lens of the headlamp.

11.

1. Template
2. Alignment edges on the headlamp lens

12. Align the template on the lens of the headlamp.

13.

1. Template
2. Alignment edges on the headlamp lens

All vehicles

14. Align the template on the lens of the headlamp.

15.

1. Template
2. Alignment edges on the headlamp lens

16.

CAUTION: Take extra care not to scratch

the headlamp lens.

Copy the outline of the template with a suitable
pen onto the headlamp lens.

17. Remove the template.

18. Mask the marked area with opaque black adhesive

tape.

19. Repeat steps 16 to 18 for the headlamp on the

other side.

20. Template

for LHD
vehicles,
right-
hand
headlamp

21. Template

for LHD
vehicles,
left-hand
headlamp