Ford Galaxy / Ford S-MAX. Manual — part 533

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
Halfshaft Seal RH

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

Installation

205-115
Installer, Drive Pinion Seal

308-208
Remover, Halfshaft Seal

1. Remove the right-hand front driveshaft.

Refer to:

Front Halfshaft RH

(205-04 Front Drive

Halfshafts, Removal and Installation).

2. Special Tool(s):

308-208

1. Special Tool(s):

205-115

2. Install the right-hand front driveshaft.

Refer to:

Front Halfshaft RH

(205-04 Front Drive

Halfshafts, Removal and Installation).

3. Check the level of the transmission fluid.

Refer to:

Transmission Draining and Filling

(308-

03A Manual Transmission/Transaxle - Vehicles
With: 5-Speed Manual Transaxle - MTX75,
General Procedures).
Refer to:

Transmission Draining and Filling

(308-

03B Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6,
General Procedures).

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
Input Shaft Seal

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

303-336
Remover, Crankshaft Rear Seal

308-112
Installer, Output Drive Flange Seal

1. Refer to:

Transmission - 1.8L Duratorq-TDCi

(Lynx) Diesel

(308-03B Manual

Transmission/Transaxle - Vehicles With: 6-Speed
Manual Transaxle - MMT6, Removal).
Refer to:

Transmission - 2.0L Duratorq-TDCi

(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, 2.0L Duratorq-TDCi (DW)
Diesel

(308-03B Manual Transmission/Transaxle

- Vehicles With: 6-Speed Manual Transaxle -
MMT6, Removal).
Refer to: Getriebe - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi
(118kW/160PS) - DW, Abgasnorm:
Abgasnormstufe V (308-03C, Removal).

2. Refer to:

Clutch Slave Cylinder

(308-02B Clutch

Controls - Vehicles With: 6-Speed Manual
Transaxle - MMT6, Removal and Installation).

3.

CAUTION: Take special care to avoid

damaging the bearing.

Special Tool(s):

303-336

4.

1. Self-cutting screw, 2.5 x 15 mm

Installation

1.

1.

CAUTION: Apply adhesive tape to

the splines on the shaft so that the oil
seal does not become damaged.

2. Special Tool(s):

308-112

2. Remove the adhesive tape from the input shaft

splines.

3. Refer to:

Clutch Slave Cylinder

(308-02B Clutch

Controls - Vehicles With: 6-Speed Manual
Transaxle - MMT6, Removal and Installation).

4. Refer to:

Transmission - 1.8L Duratorq-TDCi

(Lynx) Diesel

(308-03B Manual

Transmission/Transaxle - Vehicles With: 6-Speed
Manual Transaxle - MMT6, Installation).
Refer to:

Transmission - 2.0L Duratorq-TDCi

(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW

(308-03B Manual

Transmission/Transaxle - Vehicles With: 6-Speed
Manual Transaxle - MMT6, Installation).
Refer to: Getriebe - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi
(118kW/160PS) - DW, Abgasnorm:
Abgasnormstufe V (308-03C, Installation).

5. Refer to: Kupplungssystem entlüften - Fahrzeuge

ausgestattet mit 6-Gang Schaltgetriebe - M66
(308-00 Schaltgetriebe und Kupplung -
Allgemeine Informationen, General Procedures).

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
Transmission—1.8L Duratorq-TDCi (Lynx)
Diesel

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal

Special Tool(s)

General Equipment

303-290-13
Adapter for 303-290A

303-290B
Support Bar, Engine

303-290B-15
Zusatzstück für 303-290B

303-290B-16
Adapter for 303-290B

Transmission jack

1. Refer to:

Health and Safety Precautions

(100-00

General Information, Description and Operation).

2. Remove the following items:

1. Air Filtering

Refer to:

Air Cleaner

(303-12D Intake Air

Distribution and Filtering - 1.8L Duratorq-
TDCi (74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx, Removal and
Installation).

2. Battery

Refer to:

Battery

(414-01 Battery,

Mounting and Cables, Removal and
Installation).

3.