Ford Galaxy / Ford S-MAX. Manual — part 535

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
Transmission—2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, 2.0L Duratorq-TDCi
(DW) Diesel

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal

Special Tool(s)

General Equipment

303-290-03A
Adapter for 303-290A

303-290-13
Adapter for 303-290A

303-290A-15
Adapter für 303-290A

303-290B
Support Bar, Engine

303-290B-16
Adapter for 303-290B

Transmission jack

1. Refer to:

Health and Safety Precautions

(100-00

General Information, Description and Operation).

2.

3. Remove the following items:

1. Air filter

Refer to:

Air Cleaner

(303-12E Intake Air

Distribution and Filtering - 2.0L Duratorq-
TDCi (85kW/115PS) - DW/2.0L Duratorq-
TDCi (100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW/2.0L Duratorq-

TDCi (118kW/160PS) - DW, Emission
Requirements: Stage IV/Stage V, Removal
and Installation).

2. Battery

Refer to:

Battery

(414-01 Battery, Mounting

and Cables, Removal and Installation).

4.

5.

6.

CAUTION: The gearshift cables must not

be kinked or twisted.

7.

8.

Detach the starter motor from the
transmission and position it to one side.

9.

10. Remove the sub-frame.

Refer to:

Front Subframe - 2.0L Duratorq-TDCi

(118kW/160PS) - DW

(502-00 Uni-Body,

Subframe and Mounting System, Removal and
Installation).

11.

12. Remove the following items:

1. Driveshafts

Refer to:

Front Halfshaft LH

(205-04 Front

Drive Halfshafts, Removal and Installation).
Refer to:

Front Halfshaft RH

(205-04 Front

Drive Halfshafts, Removal and Installation).

2. Catalyst

Refer to:

Catalytic Converter

(309-00E

Exhaust System - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

13. Install

the
Special
Tool
(s):

303-
290B

,

303-
290-
03A

,

303-
290-
13

,

303-
290A-
15

,

303-
290B-
16

14.

15.

16. Special

Tool
(s):

303-
290B