Ford Galaxy / Ford S-MAX. Manual — part 204

2.

CAUTION: Make sure that no excess

sealant residue is evident.
NOTE: Make sure that the locating pin on the
crankshaft is aligned with the guide hole in
the flywheel.

Special Tool(s):

303-254

Torque:

45 Nm
65°

Stage 1:
Stage 2:

3. Refer to: Clutch Disc and Pressure Plate (308-

01D, Removal and Installation).

Engine - 2.5L Duratec (162kW/220PS) -
VI5 - Oil Cooler

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Materials

General Equipment

Removal

NOTE: Removal steps in the procedure may contain installation details.

Installation

Name

Specification

Engine Oil - 5W-30 WSS-M2C913-C

Fluid container
Hose clamp(s)

1.

2.

WARNING: Be prepared to collect

escaping fluid.

General Equipment:

Fluid container

Torque:

38 Nm

3.

WARNING: Be prepared to collect

escaping fluids.

1. General Equipment:

Fluid container

General Equipment:

Hose clamp(s)

2. Torque: 3 Nm
3. Torque: 17 Nm

1. To install, reverse the removal procedure.

2.

CAUTION: Make sure that fluid level is to

the MAX mark.

Refer to:

Specifications

(303-01D Engine - 2.5L

Duratec (162kW/220PS) - VI5, Specifications).
Material:

Engine Oil - 5W-30 (WSS-M2C913-C)

3. Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03C Engine Cooling - 2.5L Duratec

(162kW/220PS) - VI5, General Procedures).

Engine - 2.5L Duratec (162kW/220PS) -
VI5 - Engine—Vehicles With: 6-Speed
Manual Transaxle - M66

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal

Special Tool(s)

General Equipment

303-122
Lifting Bracket, Engine

Mounting table set

1. Refer to:

Fuel System Pressure Release

(310-00

Fuel System - General Information, General
Procedures).

2. Remove the following items:

1. Refer to:

Battery

(414-01 Battery,

Mounting and Cables, Removal and
Installation).

2. Refer to:

Air Cleaner

(303-12C Intake Air

Distribution and Filtering - 2.5L Duratec
(162kW/220PS) - VI5, Removal and
Installation).

3. Drain the coolant.

Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03C Engine Cooling - 2.5L Duratec

(162kW/220PS) - VI5, General Procedures).

4.

5.

6.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.