Ford Galaxy / Ford S-MAX. Manual — part 389

Fuel Charging and Controls - 2.2L
Duratorq-TDCi (129kW/175PS) - DW -
Fuel Rail

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).
Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).
Refer to:

Air Cleaner

(303-12F Intake Air

Distribution and Filtering - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and Installation).

2.

CAUTIONS:

Make sure that the fuel line remains in

contact at both ends until both unions nuts
have been unscrewed and the area around
the joints thoroughly cleaned.

Make sure that all openings are sealed.

Use new blanking caps.

Refer to:

Fuel Injection Component Cleaning

(303-04F Fuel Charging and Controls - 2.2L
Duratorq-TDCi (129kW/175PS) - DW, General
Procedures).
Torque:

22 Nm
25 Nm

Stage 1:
Stage 2:

3. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

4.

NOTE: Make sure that a new component is
installed.

Torque:

1: 10 Nm
2: 8 Nm
3: 10 Nm

5. Torque: 8 Nm

Installation

6.

CAUTIONS:

Use an open-ended wrench to prevent

the component from turning.

Make sure that all openings are sealed.

Use new blanking caps.

Make sure that the area around the

component is clean and free of foreign
material.
NOTE: Install all the bolts finger tight before
final tightening.

1. Torque: 8 Nm
2. Torque:

22 Nm
25 Nm

Stage 1:
Stage 2:

7. Torque: 18 Nm

8.

1. To install, reverse the removal procedure.

Fuel Charging and Controls - 2.2L
Duratorq-TDCi (129kW/175PS) - DW -
Fuel Injectors

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).
Refer to:

Intake Manifold

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, Removal
and Installation).

2. Clean the fuel injectors, fuel rail, high-pressure

fuel supply lines and surrounding areas.

Refer to:

Fuel Injection Component Cleaning

(303-04F Fuel Charging and Controls - 2.2L
Duratorq-TDCi (129kW/175PS) - DW, General
Procedures).

3.

4.

CAUTIONS:

Make sure that the fuel line remains in

contact at both ends until both unions nuts
have been unscrewed and the area around
the joints thoroughly cleaned.

Make sure that all openings are sealed.

Use new blanking caps.

Discard the high-pressure fuel supply lines.

5.

6.

Installation

7.

1.

NOTE: Make sure that new components are
installed.
NOTE: Make sure that the seal is correctly
located.

2.

NOTE: Install all the bolts finger tight before
final tightening.

Torque:

5 Nm
130°

Stage 1:
Stage 2:

3.

4. Torque:

22 Nm
25 Nm

Stage 1:
Stage 2: