Ford Galaxy / Ford S-MAX. Manual — part 25

U201313 Switch circuit - open circuit Circuit(s)

or switch

GO to Pinpoint Test

U.

U201426 Control module signal rate

of change below threshold

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U201427 Control module signal rate

of change above threshold

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U201441

Control module general

checksum failure

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U201444

Control module data

memory failure

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U201647 Control module watchdog

failure

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U201648 Control module supervision

software failure

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U20164A

Incorrect control module

installed

Adaptive
damping

module

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U201663 Control module component

protection time-out

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

1. 1. If no DTCs are retrieved or the cause is still evident, refer to the Symptom Chart.

TEST the system for normal operation.

U201667

Control module signal

incorrect after event

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U201741

Control module general

checksum failure

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U201A41

Control module general

checksum failure

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U210000

Control module not

configured

Adaptive
damping

module

Using the Ford approved diagnostic tool,
upload the latest level of software to the

adaptive damping module. TEST the system

for normal operation. If the concern persists,
REFER to:

Communications Network

(418-00

Module Communications Network, Diagnosis

and Testing).

U210100

Control module

configuration not

compatible

Adaptive
damping

module

Using the Ford approved diagnostic tool,
upload the latest level of software to the

adaptive damping module. TEST the system

for normal operation. If the concern persists,
REFER to:

Communications Network

(418-00

Module Communications Network, Diagnosis

and Testing).

U300016

Control module voltage

below threshold

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U300017

Control module voltage

above threshold

Adaptive
damping

module

Connect the Ford approved diagnostic tool

and clear the DTC. Carry out a road test for

approximately 15 to 20 km (9 to 12 miles)

using various road surfaces and conditions.

Using the Ford approved diagnostic tool

CHECK for the DTC. If the DTC is present,

INSTALL a new adaptive damping module.

TEST the system for normal operation.

U300062

Battery voltage compare

signal failure

Charging

system

REFER to:

Charging System

(414-00 Charging

System - General Information, Diagnosis and

Testing).

Symptom Chart

Symptom

Possible Sources

Action

Drift left or
right

Vehicle attitude incorrect

(front or rear is high or low).

*

Vehicles without load levelling shock

absorbers, CHECK for abnormal loading,
spring sag or non-standard springs.

Vehicles with load levelling shock absorbers,

GO to Pinpoint Test

C.

*

*

Steering gear or linkage worn

or damaged.

*

CHECK the steering system. REFER to:

Steering System

(211-00 Steering System -

General Information, Diagnosis and Testing).

*

Brake system.

*

CHECK the brake system.

REFER to:

Brake System

(206-00 Brake

System - General Information, Diagnosis and
Testing).

*

Incorrect wheel alignment.

*

ADJUST the wheel alignment.

REFER to:

Specifications

(211-00 Steering

System - General Information, Specifications).

*

Incorrect front crossmember

alignment.

*

Using the special tool, CHECK the front

subframe alignment.

*

Worn front wheel bearings.

*

CHECK the wheel bearings.

*

Wheel and tires.

*

GO to Pinpoint Test

A.

*

Steering
wheel off
center

Vehicle attitude incorrect

(front or rear is high or low).

*

Vehicles without load levelling shock

absorbers, CHECK for abnormal loading,
spring sag or non-standard springs.

Vehicles with load levelling shock absorbers,

GO to Pinpoint Test

C.

*

*

Steering gear or linkage worn

or damaged.

*

CHECK the steering system. REFER to:

Steering System

(211-00 Steering System -

General Information, Diagnosis and Testing).

*

Suspension lower arm ball

joint.

*

CARRY OUT the Ball Joint Inspection

Component Test in this procedure.

*

Incorrect wheel alignment.

*

ADJUST the wheel alignment.

REFER to:

Specifications

(211-00 Steering

System - General Information, Specifications).

*

Tracks
incorrectly

Incorrect front suspension

toe castor or camber angles.

*

ADJUST the wheel alignment. REFER to:

Specifications

(211-00 Steering System -

General Information, Specifications). CHECK
and INSTALL new suspension components as
necessary.

*

Incorrect rear suspension toe

or camber angles.

*

CHECK the wheel alignment.

REFER to:

Specifications

(211-00 Steering

System - General Information, Specifications).
CHECK and INSTALL new suspension
components as necessary.

*

Front or rear suspension

damage.

*

CHECK and INSTALL new suspension

components as necessary.

*

Rough ride

Front strut and spring

assemblies.

*

CARRY OUT the Strut or Shock Absorber

Testing component test in this procedure.

CHECK and INSTALL new suspension

components as necessary.
REFER to:

Shock Absorber and Spring

Assembly

(204-01 Front Suspension,

Disassembly and Assembly).

*

*

Front or rear stabilizer bar

connecting links or bushings.

*

CHECK and INSTALL new suspension

components as necessary. REFER to:

Front Stabilizer Bar

(204-01 Front

Suspension, Removal and Installation),

Front Stabilizer Bar Link

(204-01 Front

*

Suspension, Removal and Installation),

Front Stabilizer Bar Bushing

(204-01

Front Suspension, Removal and
Installation),

Rear Stabilizer Bar

(204-02 Rear

Suspension, Removal and Installation),

Rear Stabilizer Bar Link

(204-02 Rear

Suspension, Removal and Installation),

Rear Stabilizer Bar Bushing

(204-02 Rear

Suspension, Removal and Installation).

Front suspension lower arm

bushings.

*

INSTALL a new lower arm.

REFER to:

Front Lower Arm

(204-02 Rear

Suspension, Removal and Installation).

*

Rear suspension arm

bushings.

*

CHECK and INSTALL new components as

necessary. REFER to: (204-02 Rear
Suspension)

Rear Stabilizer Bar

(Removal and

Installation),

Rear Stabilizer Bar Link

(Removal and

Installation),

Rear Stabilizer Bar Bushing

(Removal and

Installation).

*

Rear shock absorbers.

*

CARRY OUT the Strut or Shock Absorber

Testing component test in this procedure.

CHECK and INSTALL new suspension

components as necessary.

*

*

Excessive
noise

Front strut and spring

assembly or rear shock
absorber and spring upper
mounting bolts or nuts loose
or broken.

*

GO to Pinpoint Test

B.

*

Shock absorbers leaking.

*

GO to Pinpoint Test

B.

*

Shock absorbers performance

incorrect.

*

GO to Pinpoint Test

B.

*

Stabilizer bar components.

*

GO to Pinpoint Test

B.

*

Strut and spring assembly

and springs.

*

GO to Pinpoint Test

B.

*

Springs moving on springs

upper or lower seats.

*

GO to Pinpoint Test

B.

*

Suspension bushings.

*

GO to Pinpoint Test

B.

*

Lower arm ball joint.

*

GO to Pinpoint Test

B.

*

Worn front wheel bearings

*

GO to Pinpoint Test

B.

*

Wheels and tires.

*

GO to Pinpoint Test

B.

*

Incorrect tire
wear

Front or rear suspension

damage.

*

CHECK and INSTALL new suspension

components as necessary.

*

Incorrect wheel alignment.

*

ADJUST the wheel alignment.

REFER to:

Specifications

(211-00 Steering

System - General Information, Specifications).

*

Vibration

Damaged or worn front wheel

bearings.

*

CHECK the front wheel bearings.

*

Wheels and tires.

*

CHECK the tires. BALANCE or INSTALL new

tires as necessary.

*

Incorrect wheel alignment.

*

ADJUST the wheel alignment.

REFER to:

Specifications

(211-00 Steering

System - General Information, Specifications).

*

Steering gear or linkage worn

or damaged.

*

CHECK the steering system. REFER to:

Steering System

(211-00 Steering System -

General Information, Diagnosis and Testing).

*