Ford Galaxy / Ford S-MAX. Manual — part 473

Electronic Engine Controls - 1.8L
Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS)
- Lynx - Crankshaft Position (CKP) Sensor

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

Installation

1. Discard the CKP sensor.

1.

NOTE: Make sure that a new component is
installed.

If the new CKP sensor has a raised feature
on the tip, follow steps 2 and 3.
If the new CKP sensor has a flat tip, follow
steps 4 through to 6.

2. Push the CKP sensor against the flywheel.

Torque:

6 Nm

3. Install the CKP sensor against the flywheel.

4. Using suitable feeler gauges, take note of the

measurement of the gap between the CKP sensor
and the CKP sensor housing.

5.

1. Add 1.2 mm to the measurement recorded

in step 6. Using suitable feeler gauges set
to the calculated figure, set the gap
between the CKP sensor and the CKP
sensor housing.

2. Finger tighten the CKP sensor bolt.

6. Torque: 6 Nm

Electronic Engine Controls - 1.8L
Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS)
- Lynx - Cylinder Head Temperature (CHT)
Sensor

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

NOTE: Make sure that a new component is installed.

1.

2. Torque: 23 Nm

3.

CAUTION: Make sure that no strain is

placed on the fuel lines and wiring harnesses.

Torque:

9 Nm

4.

NOTE: Make sure that the sensor housing is
clean and free of foreign material.

Torque:

20 Nm

1. To install, reverse the removal procedure.

Electronic Engine Controls - 1.8L
Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS)
- Lynx - Fuel Temperature Sensor

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

Installation

1.

2. Clean the fuel temperature sensor and

surrounding areas.

Refer to:

Fuel Injection Component Cleaning

(303-04D Fuel Charging and Controls - 1.8L
Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, General
Procedures).

3.

1.

NOTE: Make sure that the sensor housing is
clean and free of foreign material.

To install, reverse the removal procedure.