Ford Festiva. Instruction — part 6
2. With ignition key inserted in lock assembly, rotate tumbler while pushing release pin with a .125" (3.17 mm) drift punch. Pull tumbler
assembly out of housing. Remove upper column cover. Remove column lock shield. Disconnect ignition switch electrical connector.
Remove switch retaining screws and remove switch.
Installation
Position ignition switch on column lock assembly. Make sure actuator pin of lock assembly fits into slot in ignition switch. To complete
installation, reverse removal procedure.
Removal & Installation (Festiva)
1. Disconnect negative battery cable. Remove 4 screws from upper half of lower steering column cover and remove cover. Remove upper
steering column cover. Remove 5 clips from lower half of lower steering column cover and remove cover.
2. Remove 4 steering column shield nuts and remove shield. Remove 2 shield bracket bolts and remove bracket. Remove air discharge duct
from below steering column. Remove steering column attaching nuts then lower steering column mounting bracket.
3. Remove tie strap securing key warning buzzer switch wires. Remove ignition switch attaching screw. Pull switch loose from switch
housing. Remove switch harness from routing clip and disconnect electrical connectors. Remove switch. To install, reverse removal
procedure.
TURN SIGNAL SWITCH
See COMBINATION SWITCH under REMOVAL & INSTALLATION.
WIPER SWITCH
Removal & Installation (Capri)
Remove center trim panel and lower steering column cover. Disconnect wiper switch electrical connector and pull wiring from routing clip.
Firmly grasp switch and lever and pull out to remove. To install, reverse removal procedure.
Removal & installation (Festiva)
See COMBINATION SWITCH under REMOVAL & INSTALLATION.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
CAUTION:
Ensure that no wiring is pinched beneath steering column when it is lowered.
Application
Ft. Lbs. (N.m)
Capri
Column Lock Shield Screw & Nut
11-14 (15-19)
Ignition Lock Housing Bolt
12-13 (16-18)
Steering Wheel Bolt
23-33 (31-45)
Upper Column Retaining Bolts
17-23 (23-31)
Festiva
Steering Wheel Nut
29-36 (39-49)
Upper Column Retaining Bolts
23-34 (31-46)
INCH Lbs. (N.m)
Capri
Ignition Switch Screw
50-70 (5.6-7.9)
Capri & Festiva
Air Bag Module-To-Steering Wheel Nuts
35-53 (4-6)
Copyright 2009 Mitchell Repair Information Company, LLC. All Rights Reserved.
Article GUID: A00028303
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WIPER/WASHER SYSTEM
1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Wiper/Washer Systems
DESCRIPTION & OPERATION
Capri and Festiva vehicles are equipped with a 2-speed wiper motor with an optional intermittent system. The Festiva rear wiper uses a single
speed wiper motor. Washer systems for both front and rear washers use pumps mounted near fluid reservoirs.
ADJUSTMENTS
WIPER ARM ADJUSTMENT
Remove wiper arm and blade assemblies from pivot shafts. Turn wiper switch on and allow wiper motor to cycle 2 to 3 times. Turn wiper
switch off to place pivot shafts in park position. Reinstall wiper arm and blade assemblies with tips of wiper blades at specified distance from
lower edge of windshield. See
WIPER BLADE ADJUSTMENT SPECIFICATIONS
table. Tighten wiper arm retaining nut to 89-124
INCH Lbs. (10-14 N.m).
WIPER BLADE ADJUSTMENT SPECIFICATIONS
TESTING
FRONT WIPER MOTOR TEST
Capri
1. Check WIPER fuse in interior fuse block and replace if necessary. Perform
FRONT INTERVAL WIPE MODULE TEST
. If
wiper/washer switch and interval module are operating properly, disconnect wiper motor connector. Turn ignition on and place
wiper/washer switch in HIGH position. Measure voltage at Blue/Red and Blue wires at wiper motor vehicle harness connector.
2. If battery voltage is not present, check Blue/Red or Blue wire for open circuit. If battery voltage is present at Blue/Red and Blue wires,
check Black ground wire at wiper motor vehicle harness connector for an open circuit and repair as necessary. If Black ground wire is
okay, replace wiper motor.
Festiva
1. Place wiper in any position other than park. Remove WIPER fuse. Disconnect wiper motor electrical connector. Using an ohmmeter,
check for continuity to ground at motor case. Continuity should exist. If continuity does not exist, replace or repair wiper motor ground
strap or wire.
2. Check for continuity to ground at Blue/Black terminal of wiper motor. Continuity should exist. If continuity does not exist, replace
wiper motor.
FRONT INTERVAL WIPE MODULE TEST
Capri
1. Check WIPER fuse in interior fuse block and replace if necessary. Perform
FRONT WIPER/WASHER SWITCH TEST
. Access
interval wipe module connector. Interval wipe module is located below instrument panel near console. Ensure wiper switch is in OFF
position. Turn ignition on and measure voltage at Blue/White and Blue/Black wires of module connector. Battery voltage should not be
present. Turn wiper switch to LOW position. Measure voltage at Blue/White and Blue/Black wires of module connector. Battery voltage
should be present.
2. Turn wiper switch to HIGH position. Measure voltage at Blue/White, Blue/Black and Blue/Red wires of module connector. Battery
voltage should be present. Turn wiper switch to INT position. Measure voltage at Blue/White and Blue/Black wires of module
connector. Battery voltage should be present during each cycle. If module does not perform as specified, replace module.
Festiva
Information is not available from manufacturer.
FRONT WIPER/WASHER SWITCH TEST
Capri
Remove lower steering column cover to gain access to wiper switch electrical connector. Using an ohmmeter, ensure continuity exists between
terminals listed in table at specified switch positions. If switch does not test as specified, replace wiper/washer switch. See
FRONT
WIPER/WASHER SWITCH CONTINUITY (CAPRI)
table. See
Fig. 1
.
FRONT WIPER/WASHER SWITCH CONTINUITY (CAPRI)
Application
In. (mm)
Capri
Driver Side
1.0 (25)
Passenger Side
1.26 (32)
Festiva
Both Sides
1.0 (25)
Rear
(1)
3.15 (80)
(1)
From left edge of liftgate window.
Terminal
Position
Continuity
Fig. 1: Identifying Front Wiper/Washer Switch Terminals (Capri)
Courtesy of FORD MOTOR CO.
Festiva
Remove lower steering column cover to gain access to wiper switch electrical connector. Using an ohmmeter, ensure continuity exists between
terminals listed in table at specified switch positions. If switch does not test as specified, replace wiper/washer switch. See
FRONT
WIPER/WASHER SWITCH CONTINUITY (FESTIVA)
table. See
Fig. 2
.
FRONT WIPER/WASHER SWITCH CONTINUITY (FESTIVA)
BLU - BLU/ORG
Pull washer lever
Yes
"
Release washer lever
No
BLU - BRN/WHT
Int
Yes
"
All other positions
No
BLU - GRN
Lo
Yes
"
High
Yes
"
All other positions
No
BLU - BLU/RED
High
Yes
"
All other positions
No
ORG - YEL/RED
Rotate INT control knob
(1)
(1)
Ohmmeter will indicate a smoothly increasing resistance from 420-880 ohms (minimum) to 7-13 k/ohms (maximum).
Terminal
Position
Continuity
BLK - BLK/WHT
Off
No
"
Low
Yes
"
High
No
BLK - BLU/RED
Off
No
"
Low
No
"
High
Yes
BLK - BLU/ORG
Washer Off
No
"
Washer On
Yes
Fig. 2: Identifying Front Wiper/Washer Switch Terminals (Festiva)
Courtesy of FORD MOTOR CO.
FRONT WASHER MOTOR TEST
Remove washer fluid reservoir. Remove washer motor from reservoir. Connect fused jumper wire between washer motor terminal that
corresponds with Blue/Orange wire (Capri) or Blue wire (Festiva) and battery positive terminal. Connect other washer motor terminal to
ground. Washer motor should run smoothly. If washer motor does not run smoothly or does not run, replace motor.
REAR WIPER MOTOR TEST
Festiva
1. Place wiper in any position other than park. Disconnect wiper motor electrical connector. Using an ohmmeter, check for continuity to
ground at motor case. Continuity should exist. If continuity does not exist, repair wiper motor housing ground wire.
2. Check for continuity to ground at Blue terminal of wiper motor. Continuity should exist. If continuity does not exist, replace wiper
motor.
REAR WIPER/WASHER SWITCH TEST
Festiva
Remove rear wiper/wash switch. Using a self-powered test light or an ohmmeter, ensure continuity exists between terminals listed in table at
specified switch positions. If switch does not test as specified, replace wiper/washer switch. See
Fig. 3
. Also, refer to the
REAR
WIPER/WASHER SWITCH CONTINUITY (FESTIVA)
table.
REAR WIPER/WASHER SWITCH CONTINUITY (FESTIVA)
Terminal
Position
Continuity
BLU - BLK
Off
No
"
On
Yes
GRN/BLK - BLK
Off
No
"
On
Yes
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