Ford Ranger EV (2001 year). Manual — part 7

100-06-2

100-06-2

Pre-Delivery Instructions

DESCRIPTION AND OPERATION

Pre-Delivery Form

The following pages are pre-delivery sheets that are
to be used to check the Electric Ranger prior to
customer delivery. Make additional copies of the
sheets as needed, and be sure to keep the original in
the supplement for future use.

100-07-1

100-07-1

Electric Vehicle (EV) Diagnostic Direction

Manual Table of Contents

SECTION 100-07 Electric Vehicle (EV) Diagnostic

Direction

VEHICLE APPLICATION:

Ranger EV

CONTENTS

PAGE

DIAGNOSIS AND TESTING

Electric Vehicle (EV) Diagnostic Direction . . . . . . . . . . . . . . 100-07-2

Active Command Indices . . . . . . . . . . . . . . . . . . 100-07-21
Diagnostic Preface . . . . . . . . . . . . . . . . . . . . . 100-07-2
Diagnostic Process . . . . . . . . . . . . . . . . . . . . . 100-07-4
Diagnostic Trouble Code (DTC) Indices . . . . . . . . . . . . . . 100-07-7

Battery Control Module (BCM) Diagnostic Trouble Code (DTC) Index — Lead Acid

. . . . . . . . . . . . . . . . . . . . . . . . ..100-07-10

Battery Control Module (BCM) Diagnostic Trouble Code (DTC) Index — NiMH . 100-07-11
Interface Adapter Assembly (IAA) Module Diagnostic Trouble Code (DTC) Index ...

. . . . . . . . . . . . . . . . . . . . . . . . ... 100-07-7

Traction Inverter Module (TIM) Diagnostic Trouble Code (DTC) Index . . . . . 100-07-9

Inspection and Verification . . . . . . . . . . . . . . . . . . 100-07-6
Operating State Indices . . . . . . . . . . . . . . . . . . . 100-07-19
Parameter Identification (PID) Indexes. . . . . . . . . . . . . . 100-07-12
Retrieving Diagnostic Trouble Codes (DTCs) . . . . . . . . . . . . .. 100-07-3
Special Diagnostic Notes/Cautions/Warnings . . . . . . . . . . . . .. 100-07-2
What’s Different About This Manual . . . . . . . . . . . . . . . . 100-07-2

Miscellaneous Diagnostics . . . . . . . . . . . . . . . . . . . 100-07-24

Electrical Schematic . . . . . . . . . . . . . . . . . . . . 100-07-24
Pinpoint Tests . . . . . . . . . . . . . . . . . . . . . . 100-07-25
Symptom Chart . . . . . . . . . . . . . . . . . . . . ... 100-07-25

100-07-2

100-07-2

Electric Vehicle (EV) Diagnostic Direction

•

Multiple diagnostic checks have been combined in

DIAGNOSIS AND TESTING

test steps to avoid lengthy pinpoint tests.

Electric Vehicle (EV) Diagnostic

— There are no illustrations in the pinpoint tests

Direction

to assist in the diagnosis. Connector face

Diagnostic Preface

views can be accessed from the Ranger
Electric Vehicle (EV) Electrical Vacuum

The diagnostic procedures for this supplement are

Troubleshooting Manual (EVTM).

for the Ranger Electric Vehicle (EV) only. Use the
2001 Ranger Workshop Manual for diagnosing

•

Miscellaneous diagnostics that do not pertain to

systems that are not unique to the Ranger EV. Refer

any particular system have been included in this

to the Ranger Electric Vehicle (EV) Electrical

section.

Vacuum Troubleshooting Manual (EVTM) when

Special Diagnostic Notes/Cautions/Warnings

carrying out diagnostic procedures to note the
differences in the systems that are not unique to the

The following special notes, cautions, and warnings

Ranger EV. Differences include different fuse feeds,

relate to performing diagnostic procedures and must

fuse ratings, and wiring changes.

be adhered to:

Follow diagnostic process to correctly diagnose the

WARNING: The Ranger Electric Vehicle

Ranger EV. Read What’s Different About This

(EV) contains high-voltage components and

Manual, Special Diagnostic

wiring. Do NOT perform any high-voltage

Notes/Cautions/Warnings, and Retrieving Diagnostic

diagnostic procedures unless indicated to do so.

Trouble Codes (DTCs) before performing the

Follow all safety precautions before performing

diagnostic process.

high-voltage diagnostic procedures. Failure to
follow this warning may result in severe personal

What’s Different About This Manual

injury or death.

The format of this supplement has been changed to
assist in the diagnosis of vehicle concerns. Note the

•

Carry out high-voltage diagnostic procedures only

following differences when using this manual:

when indicated to do so.

•

This is the diagnostic navigation section. The

CAUTION: The New Generation STAR

diagnostic trouble code (DTC) indices, parameter

(NGS) Tester maximum voltage rating is 200

identification (PID) indicies, and active command

volts. Do NOT use the NGS Tester to measure

indices for the interface adapter assembly (IAA)

high-voltage power. Failure to follow this caution

module, traction inverter module (TIM), and

will cause damage to the NGS Tester.

battery control module (BCM) are all contained in

•

Do not use the NGS Tester to measure

this section.

high-voltage power.

— There are no separate DTC indices in each

NOTE: If possible, charge the traction battery to a

section for the system with the concern. The

full state of charge (SOC) before carrying out any

DTCs have been added to the symptom charts

diagnostic procedures. A power limit concern may

to provide direction to the appropriate pinpoint

cause other vehicle system concerns.

test.

•

Check the instrument cluster traction battery SOC

•

The inspection and verification process used in all

gauge before performing any diagnostic

diagnostic sections are consolidated in this

procedures. A low SOC may cause other vehicle

section.

system concerns due to a power limit concern. If

•

DTC definitions relating to the system with the

necessary (and possible), charge the traction

concern are at the beginning of the diagnosis and

battery to a full SOC before performing

testing to assist in the diagnostic procedures.

diagnostic process.

•

The Special Tool(s) charts precede the pinpoint
tests.
— There are no illustrations for the Special

Tool(s) charts.