Ford Ranger EV (2001 year). Manual — part 5
100-05-5
100-05-5
Standard Service Procedures
GENERAL PROCEDURES (Continued)
8. NOTE: For Postal Ranger EV.
The SCI PCS will autostart in either the
immediate or economy modes. If using the SCI
PCS, press the select button to choose either
immediate or economy charging. Charging will
begin automatically.
9. If vehicle charging verification is necessary,
connect the New Generation STAR (NGS)
Tester to the vehicle and monitor the battery
control module (BCM) PID OPSTATE with the
ignition key in the OFF position and the vehicle
connected to the PCS. To determine what the
PID OPSTATE indicates, refer to
Section
10. If the vehicle is not charging, refer to Traction
Battery Charging Diagnosis and Testing,
11. NOTE: Electric Ranger shown, Postal Ranger
EV similar.
After charging, disconnect the PCS connector.
1 Press and hold the release button.
2 Lift and disconnect the PCS connector.
12. Close the charger inlet access door.
100-05-6
100-05-6
Standard Service Procedures
GENERAL PROCEDURES (Continued)
13. NOTE: For Postal Ranger EV.
Close the charger inlet access door.
Traction Battery Auxiliary Load High-Voltage Connector
Disconnect
1.
WARNING: The nominal traction
battery voltage is 300 volts DC. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury of death.
Observe the EV-specific precautions. Refer to
1 Set up the buffer zone.
2 Test and wear the rubber insulating gloves.
3 Wear the face shield.
2. If connected, disconnect the vehicle from the
power control station (PCS).
3. Disconnect the auxiliary battery ground cable.
4. Raise and support the vehicle. Refer to
Section
5. NOTE: The connector is located at the front of
the traction battery on the right side.
Disconnect the four-pin high-voltage auxiliary
load connector.
•
Pull out the red locking clip while pulling
apart the connector.
100-05-7
100-05-7
Standard Service Procedures
GENERAL PROCEDURES (Continued)
Connect
1. To connect, reverse the disconnect procedure.
Traction Battery Two-Pin High-Voltage Connector
Special Tool(s)
Traction Battery High Voltage
Lockout and Diagnostic Tool
418-F207
Disconnect
1.
WARNING: The nominal traction
battery voltage is 300 volts DC. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury of death.
Observe the EV-specific precautions. Refer to
1 Set up the buffer zone.
2 Test and wear the rubber insulating gloves.
3 Wear the face shield.
2. Disconnect the auxiliary battery ground cable.
3. Raise and support the vehicle. Refer to
Section
4. Remove the cross bar.
1 Remove the bolts.
2 Remove the cross bar.
100-05-8
100-05-8
Standard Service Procedures
GENERAL PROCEDURES (Continued)
5. Disconnect the traction battery two-pin
high-voltage connector.
1 Remove the retaining pin.
2 Lift up on the connector latch.
3 Pull the connector out.
6. Install Traction Battery High Voltage Lockout
and Diagnostic Tool in the two-pin high-voltage
connector.
7. Inspect the seal on the two-pin high voltage
connector. Replace the seal if it is torn or
missing any of the three ribs.
Connect
1. To connect, reverse the disconnect procedure.
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