Ford Ranger EV (2001 year). Manual — part 91
413-01-8
413-01-8
Instrument Cluster
DIAGNOSIS AND TESTING (Continued)
Symptom Chart
Symptom Chart
Condition
Possible Sources
Action
•
Speedometer, Malfunction
•
Fuse 1 (10A) (I/P fuse panel).
•
CHECK 10A fuse 1.
Indicator Lamp (MIL), Power
•
Circuit 742 (LB wire).
REPLACE if necessary. If
Reset Indicator, Charge
OK, REPAIR circuit 742 (LB
Indicator, Auxiliary Battery
wire).
Warning Indicator, Power
Limit Warning Indicator, Low
Oil Pressure Warning
Indicator, Electrical Hazard
Warning Indicator, and Door
Ajar Indicator Do Not
Operate
•
Speedometer, Economy
•
Fuse 15 (7.5A) (I/P fuse
•
CHECK fuse 15. REPLACE
Gauge, Low State of Charge
panel).
if necessary. If OK, CHECK
(SOC) Indicator, Brake
•
Circuit 584 (Y wire).
power (with key ON) to pin 4
Warning Indicator, Air Bag
•
Instrument cluster.
(Y wire) on instrument cluster
Warning Indicator, Seat Belt
C216. If no power, REPAIR
Indicator, and Anti-lock
circuit 584 (Y wire). If OK,
Brake System (ABS) Warning
REPLACE the instrument
Indicator Do Not Operate
cluster.
•
Speedometer, Economy
•
Circuit 570 (BK/W wire).
•
CHECK circuit 570 (BK/W)
Gauge, Motor Enabled
•
Instrument cluster.
for open. REPAIR if
Gauge, Traction Battery State
necessary. If OK, REPLACE
of Charge (SOC) Gauge,
the instrument cluster.
Distance To Empty (DTE)
Gauge, and Temperature
Gauge Do Not Operate
•
Temperature Gauge Indicates
•
Interface adapter assembly
•
Way Above the H (Hot)
(IAA) module.
Mark, Distance To Empty
•
Circuit.
(DTE) Gauge Indicates Below
the Miles Mark, Traction
Battery State of Charge
(SOC) Gauge Indicates Way
Above the F (Full) Mark, and
the Motor Enabled Gauge
Indicates Way Above the
ON Mark
•
Speedometer Operates, But
•
Speedometer.
•
REPLACE the instrument
Odometer Does Not Operate
cluster.
•
Speedometer Does Not
•
Instrument cluster.
•
Operate or Indicates Incorrect
•
Traction inverter module
Vehicle Speed
(TIM).
•
Circuit(s).
•
DTC B1834 Gauge Drive
•
Circuit(s).
•
CHECK circuits 3406
Current Fault
•
Instrument cluster.
(DG/LG wire), 3048 (O
wire), and 3408 (DB/O wire)
for short(s) to ground.
REPAIR as necessary. If OK,
REPLACE the instrument
cluster.
413-01-9
413-01-9
Instrument Cluster
DIAGNOSIS AND TESTING (Continued)
Symptom Chart (Continued)
Condition
Possible Sources
Action
•
Traction Battery State of
•
Instrument cluster.
•
Charge (SOC) Gauge Does
•
Interface adapter assembly
Not Operate, Indicates
(IAA) module.
Incorrect SOC, or Always
•
Circuit(s).
Indicates F (Full)
•
Temperature Gauge Does Not
•
Instrument cluster.
•
Operate Properly or Always
•
Interface adapter assembly
Indicates H (Hot)
(IAA) module.
•
Circuit(s).
•
Economy Gauge Does Not
•
Instrument cluster.
•
Operate Properly or Always
•
Interface adapter assembly
Indicates + (Positive)
(IAA) module.
•
Circuit(s).
•
Distance To Empty (DTE)
•
Instrument cluster.
•
Gauge Does Not Operate or
•
Interface adapter assembly
Indicates Incorrect Distance
(IAA) module.
to Empty
•
Circuit(s).
•
Motor Enabled Gauge Does
•
Interface adapter assembly
•
Not Operate or Indicates Way
(IAA) module.
Above the ON Mark
•
Circuit(s).
•
Instrument cluster.
•
Malfunction Indicator Lamp
•
Interface adapter assembly
•
GO to
(MIL) Does Not Operate or
(IAA) module.
Stays On Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Power Reset Indicator Does
•
Interface adapter assembly
•
Not Operate or Stays On
(IAA) module.
Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Charging Indicator Does Not
•
Interface adapter assembly
•
Operate or Stays On
(IAA) module.
Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Economy Mode Indicator
•
Interface adapter assembly
•
Does Not Operate or Stays
(IAA) module.
On Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Auxiliary Battery Indicator
•
Interface adapter assembly
•
Does Not Operate or Stays
(IAA) module.
On Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Power Limit Warning
•
Interface adapter assembly
•
Indicator Does Not Operate
(IAA) module.
or Stays On Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
413-01-10
413-01-10
Instrument Cluster
DIAGNOSIS AND TESTING (Continued)
Symptom Chart (Continued)
Condition
Possible Sources
Action
•
Low Oil Pressure Warning
•
Interface adapter assembly
•
Indicator Does Not Operate
(IAA) module.
or Stays On Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Electrical Hazard Warning
•
Interface adapter assembly
•
Indicator Does Not Operate
(IAA) module.
or Stays On Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Low State of Charge (SOC)
•
Interface adapter assembly
•
Indicator Does Not Operate
(IAA) module.
or Stays On Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Red Brake Warning Indicator
•
Interface adapter assembly
•
Does Not Operate or Stays
(IAA) module.
On Continuously
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Brake fluid level switch.
•
Park brake switch.
•
Hi Beam Indicator Does Not
•
Circuit(s).
•
Operate
•
Bulb.
•
Instrument cluster.
•
Left Turn Indicator Does Not
•
Circuit(s).
•
Operate
•
Bulb.
•
Instrument cluster.
•
Right Turn Indicator Does
•
Circuit(s).
•
Not Operate
•
Bulb.
•
Instrument cluster.
•
Instrument Cluster
•
Circuit(s).
•
Illumination Lamps Do Not
•
Bulb.
Operate
•
Instrument cluster.
•
Anti-Lock Brake System
•
Anti-lock brake control
•
(ABS) Warning Indicator
module.
Does Not Operate
•
Bulb.
•
Circuit(s).
•
Instrument cluster.
•
Anti-Lock Brake System
•
Anti-lock brake system
•
(ABS) Warning Indicator
(ABS).
Stays On Continuously
•
Air Bag Indicator Does Not
•
Air bag diagnostic monitor.
•
REFER to Section 501-20B
Operate
•
Bulb. of the 2001 Ranger Workshop
•
Circuit(s). Manual.
•
Instrument cluster.
•
Air Bag Indicator Stays On
•
Circuit(s).
•
REFER to Section 501-20B
Continuously
•
Air bag diagnostic monitor. of the 2001 Ranger Workshop
Manual.
•
Door Ajar Indicator Does Not
•
Generic electronic module
•
Operate Properly
(GEM).
•
Bulb.
•
Instrument cluster.
•
Circuit(s).
413-01-11
413-01-11
Instrument Cluster
DIAGNOSIS AND TESTING (Continued)
Symptom Chart (Continued)
Condition
Possible Sources
Action
•
Seat Belt Indicator Does Not
•
Generic electronic module
•
Operate Properly
(GEM).
•
Bulb.
•
Instrument cluster.
•
Circuit(s).
Pinpoint Tests
Special Tool(s)
104-Pin Breakout Box (BOB) 418-049 (014-00950) or
equivalent
BCM/TIM Breakout Box (BOB) Adapter Cable
418-F212
BCM/TIM Breakout Box (BOB) Overlay 418-F220
PINPOINT TEST A: TEMPERATURE GAUGE INDICATES WAY ABOVE THE H (HOT) MARK, DISTANCE
TO EMPTY (DTE) GAUGE INDICATES BELOW THE MILES MARK, TRACTION BATTERY STATE OF
CHARGE (SOC) GAUGE INDICATES WAY ABOVE THE F (FULL) MARK, AND THE MOTOR ENABLED
GAUGE INDICATES WAY ABOVE THE ON (MARK)
TEST STEP
ACTION TO TAKE
A1 CHECK INTERFACE ADAPTER ASSEMBLY (IAA) MODULE
•
Connect 104-Pin Breakout Box (BOB) to the IAA module and IAA
Yes =
REPAIR circuit 3049
module C1945.
(BK/LG wire).
•
With key ON, measure the voltage between BOB pin 41 and ground
No =
REPLACE the IAA module.
(BOB pin 80). REFER to
•
Is the voltage greater than 10 volts?
PINPOINT TEST B: SPEEDOMETER DOES NOT OPERATE OR INDICATES INCORRECT VEHICLE SPEED
TEST STEP
ACTION TO TAKE
B1 IDENTIFY SYMPTOM
•
Enter the traction inverter module (TIM) active command mode
Yes =
GO to B2.
SPEEDOMETER CONTROL and set the active command SPDOMETER
to 30%.
•
Does the speedometer indicate greater than 0 mph?
No =
GO to B3.
B2 CHECK SPEEDOMETER FOR CORRECT SPEED
•
Set the active command SPDOMETER to the following percentages and
Yes =
System OK. CHECK wiring
verify the speedometer operation:
for intermittent connections.
Percentage/Speed
No =
REPLACE the instrument
cluster.
— 10% = 16-21 km/h (10-13 mph)
— 20% = 29-34 km/h (18-21 mph)
— 30% = 43-48 km/h (27-30 mph)
— 40% = 60-64 km/h (37-40 mph)
— 50% = 72-77 km/h (45-48 mph)
— 60% = 87-92 km/h (54-57 mph)
— 70% = 100-105 km/h (62-65 mph)
•
Is the speedometer OK?
B3 CHECK TRACTION INVERTER MODULE (TIM)
•
Connect 104-Pin Breakout Box (BOB) to the TIM and TIM C4998,
Yes =
C4999 using the BCM/TIM BOB Adapter Cable and Overlay.
(Continued)
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