Ford Ranger EV (2001 year). Manual — part 172
414-03B-84
414-03B-84
High Voltage/Traction Battery — Nickel Metal Hydride
GENERAL PROCEDURES (Continued)
13. Connect the Traction Battery High-Voltage
Service Cord to the traction battery auxiliary
load high-voltage connector on the traction
battery.
14. Connect the Traction Battery Low-Voltage
Service Cord to the 76-pin low-voltage
connector on the traction battery.
•
Loosely install the bolt.
15. Connect the Traction Battery Low-Voltage
Service Cord to the 76-pin low-voltage
connector on the vehicle.
•
Loosely install the bolt.
16. Charge the traction battery to a full state of
414-03B-85
414-03B-85
High Voltage/Traction Battery — Nickel Metal Hydride
GENERAL PROCEDURES (Continued)
17. After charging has been completed, press the
button to deactivate the power control station
(PCS).
18. Disconnect the PCS from the charger inlet
connector.
1 Press and hold the release button.
2 Lift and disconnect the PCS from the
charger inlet connector.
19. Close the charge inlet access door.
20. Enter the indicated data on the Dealer Battery
Return Form that is packaged with the new
battery module.
21. Remove the In-Line Bypass Battery Module(s)
and replace it with a freshly charged battery
module(s). Assembly the traction battery. Check
the specific battery module number procedure
for specific removal information. The battery
modules are grouped as follows: 2-6; 1, 7, 8,
9, 25; 10, 11, 12, 23, 24; 13-15; 16, 19, 20, 22;
and 17, 18, 21. Refer to the specific Traction
Battery Module procedure.
414-03B-86
414-03B-86
High Voltage/Traction Battery — Nickel Metal Hydride
GENERAL PROCEDURES (Continued)
22. Connect New Generation STAR (NGS) Tester
to the vehicle.
23. Remove the NGS Tester and charge the traction
24. Perform Battery Pack/Module Verification Test.
Refer to Diagnosis and Testing for Traction
Battery System in this section.
25. Disconnect the Traction Battery High-Voltage
Service Cord from the auxiliary load
high-voltage connector on the vehicle.
26. Disconnect the Traction Battery High-Voltage
Service Cord from the traction battery auxiliary
load high-voltage connector on the traction
battery.
27. Disconnect the Traction Battery Low-Voltage
Service Cord from the 76-pin low-voltage
connector on the traction battery.
414-03B-87
414-03B-87
High Voltage/Traction Battery — Nickel Metal Hydride
GENERAL PROCEDURES (Continued)
28. Disconnect the Traction Battery Low-Voltage
Service Cord from the 76-pin low-voltage
connector on the vehicle.
29. Apply Locktite 242 (threadlock and sealer) to
the 22 traction battery cover bolts.
30. Install the traction battery cover.
•
Install the 22 bolts.
31. Remove the Traction Battery High-Voltage
Lockout and Diagnostic Tool.
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