Ford Ranger EV (2001 year). Manual — part 132
414-03A-124
414-03A-124
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
2. Position the lift table and battery pack under the
vehicle.
•
Connect the lift table to the shop air supply.
3. With the assistance of a second person,
carefully lower the vehicle down to within ten
inches of the battery pack.
4.
CAUTION: Make sure the vehicle and
battery pack are aligned during battery pack
installation.
Lift the battery pack up into the mounting
position.
5. NOTE: The LH front bolt must be installed
first in order to properly align the battery pack.
Install the battery pack mounting bolts.
•
Apply Locktite 242 to the bolts prior to
installation.
•
Install the LH front bolt first in order to
properly locate the battery pack.
6. Lower the lift table and disconnect the shop air
source.
7. Raise the vehicle and roll the lift table from
under the vehicle.
414-03A-125
414-03A-125
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
8. NOTE: The bolt will break if the specified
torque is exceeded. If this happens, pull the
connector off the bolt stem and remove the
broken bolt.
Connect the 76-pin connector.
1 Position the connector.
2 Tighten the bolt.
9. Connect the traction battery auxiliary load
high-voltage connector. Refer to
10. Connect the traction battery two-pin
high-voltage connector. Refer to
Traction Battery Charger
Removal
1. Remove the high-voltage power distribution box
.
2. Disconnect the traction battery charger electrical
connectors.
414-03A-126
414-03A-126
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
3. Remove the harness bracket.
•
Remove the bolt.
4. Remove the A/C inverter motor controller
(IMC) bracket.
1 Remove the bolts.
2 Remove the bracket.
5. Remove the ground strap bolt.
6. Remove the traction battery charger.
1 Remove the four bolts.
2 Remove the charger.
414-03A-127
414-03A-127
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
Installation
1. To install, reverse the removal procedure.
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