Ford Ranger EV (2001 year). Manual — part 130
414-03A-116
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High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
15. Disconnect the multi-pin connectors from the
battery control module (BCM).
•
Loosen the two bolts.
16. Remove the high-voltage sense lead harness.
Installation
1. To install, reverse the removal procedure.
•
Apply Locktite 242 to the 22 traction
battery cover bolts.
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High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
High Voltage Wiring
Special Tool(s)
Battery Terminal Cap Opener
418-F215
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High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
High-Voltage Jumper Routing
Removal
1. Remove the traction battery. Refer to
.
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High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
2. Remove the traction battery cover.
1 Remove the 22 bolts.
2 Remove the cover.
3.
WARNING: The nominal voltage of
the traction battery is 312 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV-specific precautions. Refer to
1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.
4. Refer to the High-Voltage Jumper (HVJ) wiring
diagram to determine the location of the HVJ to
be replaced.
5. Remove the battery modules or components
necessary to gain access to the HVJ. Refer to
the procedures in this section.
6. NOTE: The sense lead is a thin orange wire
that is part of the HVJ.
Disconnect the sense lead connector for the
HVJ being removed.
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