Ford Ranger EV (2001 year). Manual — part 138

414-03A-148

414-03A-148

High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

Item

Description

Item

Description

9

High Voltage Four-Pin Auxiliary Load

1

Contactor Box

Connector

2

Two-Pin High-Voltage Connector

10

High Voltage Four-Pin Auxiliary Load

3

Separator Plates

Connector Bracket

4

Traction Battery Case

11

Contactor Box Harness

5

Traction Battery Cooling Fan Relay

12

High-Voltage (Sensor Lead) Harness

6

Traction Battery Cooling Fan

(10B694)

7

76-Pin Connector

13

Low-Voltage Harness (10B691)

8

Battery Control Module (BCM)

14

Battery Module

(Continued)

Disassembly

1. Remove the traction battery. Refer to

Traction

Battery

.

2. Remove the traction battery cover.

1 Remove the 22 bolts.
2 Remove the cover.

3.

WARNING: The nominal voltage of

the traction battery is 312 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV-specific precautions. Refer to

Section 100-00

.

1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.

414-03A-149

414-03A-149

High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

4. Unclip the low and high-voltage wiring

harnesses from each other and from the
separator plate.

5. Unclip the low and high-voltage wiring

harnesses from each other and from the
separator plate.

•

Cut the zip tie.

6. Unclip the low and high-voltage wiring

harnesses from each other and from the
separator plate.

•

Cut the zip tie.

7. NOTE: There are 20 sense lead wiring

connectors. They can be identified by a white
tag with a black letter.
Unclip and disconnect the sense lead wiring
connectors.

414-03A-150

414-03A-150

High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

8. Unclip and disconnect the sense lead wiring.

9. Unclip and disconnect the sense lead wiring.

10. Unclip and disconnect the sense lead wiring.

11. Unclip and disconnect the sense lead wiring.

414-03A-151

414-03A-151

High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

12. Unclip and disconnect the sense lead wiring.

13. Cut the two zip ties from the high-voltage

harness.

14. NOTE: The battery control module (BCM) is

held in position with strips of Velcro

TM

.

Remove the BCM.
1 Loosen the four bolts and disconnect the

four multi-pin connectors from the BCM.

2 Remove the BCM.

15. NOTE: The high-voltage harness is wrapped

with orange tape and runs from the contactor
box to the BCM.
Remove the high-voltage harness.