Ford Ranger EV (2001 year). Manual — part 126
414-03A-100
414-03A-100
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
Installation
1.
CAUTION: Do not overtighten the
BCM multi-pin connectors. Damage to the
connectors may occur if overtightened.
To install, reverse the removal procedure.
•
Fill the area around the high-voltage jumper
nuts with Nyogel.
•
Apply Locktite 242 to the 22 traction
battery cover bolts.
•
After installation, connect the New
Generation STAR (NGS) Tester. Turn the
ignition key ON. Enter the battery control
module (BCM) active command mode
RESET HISTORICAL DATA and set the
active command RESET to ALL.
•
Remove the NGS and charge the traction
battery. Refer to
414-03A-101
414-03A-101
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
Charge Inlet
Removal
1. NOTE: For Electric Ranger Only.
Disconnect the traction battery auxiliary load
high-voltage connector. Refer to
2. Remove the grille.
1 Remove the four screws.
2 Remove the grille.
3. NOTE: The low-voltage connector is located at
the rear of the charger inlet.
Disconnect the low-voltage electrical connector.
4. Disconnect the traction battery charger
high-voltage electrical connector.
•
Unclip the four wiring harness clips.
414-03A-102
414-03A-102
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
5. Remove the two charge bracket bolts.
6. Remove the charge inlet.
1 Loosen the two charge inlet bracket bolts.
2 Slide the charge inlet from behind the bolts
and remove.
Installation
1. To install, reverse the removal procedure.
414-03A-103
414-03A-103
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
Contactor Box
Special Tool(s)
Battery Terminal Cap Opener
418-F215
Removal
1. Remove the traction battery. Refer to
.
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