Ford Ranger EV (2001 year). Manual — part 127
414-03A-104
414-03A-104
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
2. Remove the traction battery cover.
1 Remove the 22 bolts.
2 Remove the cover.
3.
WARNING: The nominal voltage of
the traction battery is 312 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV-specific precautions. Refer to
1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.
4. Remove the fuse nut.
5. Remove the four two-pin high-voltage
connector nuts.
414-03A-105
414-03A-105
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
6. Disconnect the contactor box.
1 Disconnect the heating element harness.
2 Disconnect the low-voltage harness from the
contactor box.
3 Pull the connectors off the contactor box.
7. Disconnect one HVJ from module 17.
8.
CAUTION: Disconnect only one HVJ
at a time.
Disconnect the HVJs from the contactor box.
•
Use the Battery Terminal Cap Opener to
open the HVJ caps.
•
Remove the two bolts.
•
Wrap the HVJ ends with orange electrical
tape.
9. Disconnect the contactor box harness.
10. Pull the contactor box harness through the loop
in the 19 to 18 HVJ.
414-03A-106
414-03A-106
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
11. Remove the contactor box.
1 Unclip the contactor box harness from the
separator plate.
2 Remove the contactor box.
Installation
1. To install, reverse the removal procedure.
1 Fill the high-voltage jumper connectors with
Nyogel after final tightening of the nuts and
bolts.
•
Apply Locktite 242 to the 22 traction
battery cover bolts.
414-03A-107
414-03A-107
High Voltage/Traction Battery
REMOVAL AND INSTALLATION (Continued)
Contactor Box Fuses
Removal
1. Remove the traction battery. Refer to
.
2. Remove the traction battery cover.
1 Remove the 22 bolts.
2 Remove the cover.
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