Ford Ranger EV (2001 year). Manual — part 12
100-07-19
100-07-19
Electric Vehicle (EV) Diagnostic Direction
DIAGNOSIS AND TESTING (Continued)
Battery Control Module (BCM) Parameter Identification (PID) Index — NiMH
PID
Description
Expected Values
TRAC MC
Traction Main Current
AMP
TRANSGR
Transmission Gear
D6 PRK, notPRK
WRG BCM
Wrong BCM Hardware Installed
YES, NO
Traction Inverter Module (TIM) Operating State
Operating State Indices
Index
Interface Adapter Assembly (IAA) Module
Operating
Operating State Index
State
State Description
34
TIM LOS Mode 2
a
Interface Adapter Assembly (IAA) Module
Operating State Index
45
TIM LOS Mode 13
b
47
TIM LOS Mode 15
c
Operating
State
State Description
a If TIM is in this state and the motor temp and TIM
heat sink temp are within the proper range this fault
0
Module Off
is a temporary fault caused by a gate drive fault.
3
Wakeup
b This indicates a configuration fault, Postal Ranger
7
Run Mode (Drive)
EV versus Ranger EV.
c This indicates a combination of LOS 2 and LOS 13
11
Pre-Limited Operating Strategy
faults.
(LOS) 3
12
LOS 3 (EPO State)
Battery Control Module (BCM) Operating
13
Pre-LOS 4
State Index — Lead Acid
14
LOS 4 (Under Voltage)
Battery Control Module (BCM) Operating State
15
Key Off/Off Plug
Index — Lead Acid
16
Diagnostic Mode
Operating
22
Power-On Reset
State
State Description
24
Key In Run and Plugged In
0
Module Off
25
Plugged In
1
Zeroing Current Sensors
26
Over-Voltage Shutdown
2
Vehicle Idle
27
Over-Voltage Idle
3
Wakeup
28
Over-Voltage Recovery
4
Charge Setup
30
Sleep
5
Charge (Current Mode)
32
Power On Self Test (POST) Failed
6
Charge (Voltage Mode)
7
Run Mode (Drive)
Traction Inverter Module (TIM) Operating
8
Housekeeping
State Index
9
Auxiliary Battery Voltage Out of
Traction Inverter Module (TIM) Operating State
Range
Index
16
Diagnostic Mode
Operating
48
Shutdown-Low Battery Module
State
State Description
Voltage
0
Module Off
49
Shutdown-Low SOC
16
Diagnostic Mode
50
Shutdown-Battery Reversed
17
Initialization
51
No Start-Battery Under Temperature
18
Precharge
52
No Start-Wrong BCM Hardware
Installed
19
Drive
53
Shutdown-12V Battery Module
20
Shutdown
Installed In 8V Battery Pack
21
Powerdown
(Continued)
(Continued)
100-07-20
100-07-20
Electric Vehicle (EV) Diagnostic Direction
DIAGNOSIS AND TESTING (Continued)
Battery Control Module (BCM) Operating State
Battery Control Module (BCM) Operating State
Index — Lead Acid
Index — Lead Acid
Operating
Operating
State
State Description
State
State Description
64
LOS Drive-Current Sense Fault
105
No Charge-Battery Installed in
Reverse
65
LOS Drive-Voltage Sense Fault
106
No Charge-Negative Contactor
66
LOS Drive-Temperature Sensor
Relay Welded/Stuck Closed
Fault
107
No Charge-TIM SCP Message:
67
LOS Drive-Battery Over
Main Contactor Relay Welded/Stuck
Temperature
Closed
68
LOS Drive-Battery Under
108
No Charge-Wrong BCM Hardware
Temperature
Installed
69
LOS Drive-Low SOC
109
No Charge-12V Battery Module
80
No Charge-Overvoltage
Installed in 8V Battery Pack
81
No Charge-Excessive Amp-Hours
112
LOS Charge-High Battery
Temperature
82
No Charge-Auxiliary Current Sense
Fault
113
LOS Charge-Temperature Sensor
Fault
83
No Charge-Battery Over
Temperature
114
LOS Charge-Low Battery Voltage
84
No Charge-Battery Under
Temperature
Battery Control Module (BCM) Operating
85
No Charge-High Temperature Delta
State Index — NiMH
86
No Charge-Temperature Sense Fault
Battery Control Module (BCM) Operating State
87
No Charge-Battery Full
Index — NIMH
88
No Charge-Undercurrent Fault
Operating
89
No Charge-Overcurrent Fault
State
State Description
90
No Charge-Vent Fan Fault
0
Module Off
91
No Charge-Voltage Sense Fault
1
Zeroing Current Sensors
92
No Charge-Line Capacity Fault
2
Vehicle Idle
93
No Charge-Charger Charging After
3
Wakeup
Disable
4
Charge Setup
94
No Charge-Charger Cycling Fault
5
Charge (Current Mode)
95
No Charge-Charger Mode Signal
6
Charge (Voltage Mode)
Disconnected
7
Run Mode (Drive)
96
No Charge-EPO Detected
8
Housekeeping
97
No Charge-Not in PARK
9
Auxiliary Battery Voltage Out of
98
No Charge-Leakage Impedance Low
Range
99
No Charge-Line Capacity Out of
16
Diagnostic Mode
Range
48
Shutdown-Low Battery Module
100
No Charge-Release Safety Pilot
Voltage
Command Received
49
Shutdown-Low SOC
101
No Charge-No AC to Charger
50
Shutdown-Battery Reversed
102
No Charge-Charger Over
51
No Start-Battery Under Temperature
Temperature
52
No Start-Wrong BCM Hardware
103
No Charge-Charger Latchup
Installed
104
No Charge-No Stored Code Logging
54
Shutdown-Battery Over Temperature
(NSCL)
(Continued)
(Continued)
100-07-21
100-07-21
Electric Vehicle (EV) Diagnostic Direction
DIAGNOSIS AND TESTING (Continued)
Battery Control Module (BCM) Operating State
Battery Control Module (BCM) Operating State
Index — NIMH
Index — NIMH
Operating
Operating
State
State Description
State
State Description
55
Shutdown-Battery Module Voltage
103
No Charge-Charger Latchup
Out of Balance
104
No Charge-No Stored Code Logging
64
LOS Drive-Current Sense Fault
(NSCL)
65
LOS Drive-Voltage Sense Fault
105
No Charge-Battery Installed in
Reverse
66
LOS Drive-Temperature Sensor
Fault
106
No Charge-Negative Contactor
Relay Welded/Stuck Closed
67
LOS Drive-Battery Over
Temperature
107
No Charge-TIM SCP Message:
Main Contactor Relay Welded/Stuck
68
LOS Drive-Battery Under
Closed
Temperature
108
No Charge-Wrong BCM Hardware
69
LOS Drive-Low SOC
Installed
70
LOS Drive-Battery Module Voltage
110
No Charge-IOM Fault
Out of Balance
112
LOS Charge-High Battery
80
No Charge-Overvoltage
Temperature
81
No Charge-Excessive Amp-Hours
113
LOS Charge-Temperature Sensor
82
No Charge-Auxiliary Current Sense
Fault
Fault
114
LOS Charge-Low Battery Voltage
83
No Charge-Battery Over
115
LOS Charge-Voltage Sense Fault
Temperature
116
LOS Charge-Recirculation Fan
84
No Charge-Battery Under
Inoperative
Temperature
117
LOS Charge-Flow Trough Fan
85
No Charge-High Temperature Delta
Inoperative
86
No Charge-Temperature Sense Fault
118
LOS Charge-Battery Under
87
No Charge-Battery Full
Temperature
88
No Charge-Undercurrent Fault
Active Command Indices
89
No Charge-Overcurrent Fault
90
No Charge-Vent Fan Fault
Interface Adapter Assembly (IAA) Module
91
No Charge-Voltage Sense Fault
Active Command Index
92
No Charge-Line Capacity Fault
Interface Adapter Assembly (IAA) Module Active
93
No Charge-Charger Charging After
Command Index
Disable
Active
Active Command
94
No Charge-Charger Cycling Fault
Command
Mode
Signal
95
No Charge-Charger Mode Signal
CONT
Continuous Blend
PWM (%)
Disconnected
Door Movement
96
No Charge-EPO Detected
BAT SOC
Battery State of
PWM (%)
97
No Charge-Not in PARK
Charge
98
No Charge-Leakage Impedance Low
ECON G
Economy Gauge
PWM (%)
99
No Charge-Line Capacity Out of
DTE G
Distance to Empty
PWM (%)
Range
Gauge
100
No Charge-Release Safety Pilot
TEMP G
Temperature Gauge
PWM (%)
Command Received
RESET
Parameter Reset
LDATA
101
No Charge-No AC to Charger
Command
102
No Charge-Charger Over
(Continued)
Temperature
(Continued)
100-07-22
100-07-22
Electric Vehicle (EV) Diagnostic Direction
DIAGNOSIS AND TESTING (Continued)
Interface Adapter Assembly (IAA) Module Active
Interface Adapter Assembly (IAA) Module Active
Command Index
Command Index
Active
Active Command
Active
Active Command
Command
Mode
Signal
Command
Mode
Signal
RECIRC
Recirculation Door
STOP,
A/C DC
Climate Control
PWM (%)
Control
RECIRC,
Command
FRESH
BLEND DR
Climate Control
PWM (%)
FAN SPD
Fan Speed Control
STOP, LOW,
Command
HIGH
SUPPT SLI
Climate Control
YES, NO
HTR PWR
Temperature Control
ON, OFF
Command
Command
MAINT VAC Climate Control
YES, NO
HTR A
Temperature Control
ON, OFF
Command
Command
COOLANT P Climate Control
ON, OFF
HTR B
Temperature Control
ON, OFF
Command
Command
AUX CONT
Climate Control
OPEN,
A/C COMP
Temperature Control
ON, OFF
Command
CLOSE
Command
VBC RELAY Climate Control
OPEN,
RECIR LED
Temperature Control
ON, OFF
Command
CLOSE
Command
BLOWER
Climate Control
OFF, LOW,
BRK LAMP
Indicator Lamp
ON, OFF
Command
MEDLO,
Control
MEDHI,
HIGH
ECON
Indicator Lamp
ON, OFF
MODE
Control
HTR PWR
Climate Control
ON, OFF
Command
FUEL LOW
Indicator Lamp
ON, OFF
Control II
HTR A
Climate Control
ON, OFF
Command
CHARGE
Indicator Lamp
ON, OFF
Control III
HTR B
Climate Control
ON, OFF
Command
LOW LUBE
Indicator Lamp
ON, OFF
Control III
A/C PWR
Climate Control
ON, OFF
Command
MIL
Indicator Lamp
ON, OFF
Control III
RECIR SOL
Climate Control
ON, OFF
Command
ENG RESET
Indicator Lamp
ON, OFF
Control III
CONDENSER Climate Control
OFF, LOW,
Command
HIGH
BATTERY
Indicator Lamp
ON, OFF
Control III
SUPPT SLI
Auxiliary System
YES, NO
Control
HAZARD
Indicator Lamp
ON, OFF
Control III
MAINT VAC Auxiliary System
YES, NO
Control
PWR LIMIT
Indicator Lamp
ON, OFF
Control III
AUX CONT
Auxiliary System
OPEN,
Control
CLOSE
PUMP/VBC
Climate System
ON, OFF
Control
DC/DC CNV
Auxiliary System
ENABLE,
Control
DISABLE
VAC RLY
Climate System
ON, OFF
Control
VAC PUMP
Auxiliary System
ON, OFF
Control
GAUGE
Instrumentation
ON, OFF
PWR
Control
PWR STEER Auxiliary System
ON, OFF
Control
MOTOR
Instrumentation
ON, OFF
ENA
Control
RADIATOR
Auxiliary System
OFF, LOW,
Control
HIGH
VAC RLY
Thermal Regulation
ON, OFF
Output Control
(Continued)
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