Ford Ranger EV (2001 year). Manual — part 135

414-03A-136

414-03A-136

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

Installation

1. The battery module replacement procedure also

contains the battery module installation.

2. Install battery modules 4-6.

•

Use the Battery Module Lifting Tool to
install the battery modules.

•

Install and tighten new battery module nuts
using the Battery Post Torque Wrench.

•

Install the separator plates.

•

Connect the heating element connectors.

•

Clip the connectors into the separator plate.

3. Fill the area around the high-voltage jumper

nuts with Nyogel.

Traction Battery Module — Modules 34-39

Special Tool(s)

Battery Module Lifting Tool

SR-10009

Battery Post Torque Wrench

307-026

414-03A-137

414-03A-137

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

Removal

1. Remove the contactor box. Refer to

Contactor

Box

.

2.

WARNING: The nominal voltage of

the traction battery is 312 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV-specific precautions. Refer to

Section 100-00

.

1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.

3. Remove battery modules 1-7.

•

Unclip and disconnect the heating element
electrical connectors.

•

Remove the separator plates.

•

Remove and discard the high-voltage jumper
retaining nuts.

•

Use the Battery Module Lifting Tool to
remove the battery modules.

4. Replace the faulty battery module(s). Refer to

Traction Battery Module Replacement

.

Installation

1. The battery module replacement procedure also

contains the battery module installation.

2. Install battery modules 1-7.

•

Use the Battery Module Lifting Tool to
install the battery modules.

•

Install and tighten new battery module nuts
using the Battery Post Torque Wrench.

•

Install the separator plates.

•

Connect the heating element connectors.

•

Clip the connectors into the separator plate.

414-03A-138

414-03A-138

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

3. Fill the area around the high-voltage jumper

nuts with Nyogel.

4. Install the contactor box. Refer to

Contactor

Box

.

Traction Battery Module — Modules 12-15, 28-31

Removal

1. The battery modules are located in the lower

center section of the traction battery and have
no other battery modules above them. Replace
the faulty battery modules. Refer to

Traction

Battery Module Replacement

.

Installation

1. The battery module replacement procedure also

contains the battery module installation.

414-03A-139

414-03A-139

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

Traction Battery Module — Modules 16, 25-27

Special Tool(s)

Battery Module Lifting Tool

SR-10009

Battery Post Torque Wrench

307-026

Removal

1.

WARNING: The nominal voltage of

the traction battery is 312 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death.
Observe the EV-specific precautions. Refer to

Section 100-00

.

1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.

2. Remove battery modules 17-18.

•

Unclip and disconnect the heating element
electrical connectors.

•

Remove the separator plates.

•

Remove and discard the high-voltage jumper
retaining nuts.

•

Use the Battery Module Lifting Tool to
remove the battery modules.

3. Replace the faulty battery module(s). Refer to

Traction Battery Module Replacement

.