Ford Ranger EV (2001 year). Manual — part 145
414-03A-176
414-03A-176
High Voltage/Traction Battery
DISASSEMBLY AND ASSEMBLY (Continued)
NOTE: The temperature sensor harness feeds up
through the space between the separators.
NOTE: The HVJ wiring that runs between the
battery modules must fit into the separators.
28. Install the front separator plates.
29. NOTE: The rear separator can be identified by
the velcro strips on the right-hand side. These
strips are for holding the contactor box in
position.
Install the rear separator plates.
30. Use a heat gun to warm the temperature sensor
prior to installation.
31. Apply a thin coat of thermal grease to the back
of the thermistor.
32.
CAUTION: Do not use excessive force
to install the temperature sensor, or damage
to the module may occur.
Install a temperature sensor on the - (negative)
terminal side of battery modules 16 and 17.
1 Position the temperature sensor prongs into
the holes in the battery module.
2 Clip the temperature sensor into the pin on
the battery module.
414-03A-177
414-03A-177
High Voltage/Traction Battery
DISASSEMBLY AND ASSEMBLY (Continued)
33. The upper battery module heating elements are
adhesive backed and are positioned on the
battery modules as illustrated in the following
steps.
NOTE: The battery modules must be installed with
the terminals oriented correctly. Verify correct
installation.
34. Install the upper front battery modules.
1 Apply the heating element to battery
module 21 on the side facing out, and
install the battery module.
2 Apply the heating element to battery
module 20 on the side facing battery
module 21, and install the battery module.
3 Apply the heating element to battery
module 19 on the side facing out, and
install the battery module.
4 Connect the heating element electrical
connectors.
X
Connect the battery module 19 male
connector to the battery module 20
female connector.
X
Connect the battery module 20 male
connector to the battery module 21
female connector.
414-03A-178
414-03A-178
High Voltage/Traction Battery
DISASSEMBLY AND ASSEMBLY (Continued)
35. Install the upper front battery modules.
1 Apply the heating element to battery
module 17 on the side facing out, and
install the battery module.
2 Apply the heating element to battery
module 18 on the side facing out, and
install the battery module.
3 Connect the heating element electrical
connectors.
X
Connect the battery module 19 female
connector to the battery module 18 male
connector.
X
Connect the battery module 18 female
connector to the battery module 17 male
connector.
36. Install the upper rear battery modules.
1 Apply the heating element to battery
module 1 on the side facing out, and install
the battery module.
2 Apply the heating element to battery
module 6 on the side facing battery module
1, and install the battery module.
3 Apply the heating element to battery
module 7 on the side facing out, and install
the battery module.
4 Connect the heating element electrical
connectors.
X
Connect the battery module 1 female
connector to the battery module 6 male
connector.
X
Connect the battery module 6 female
connector to the battery module 7 male
connector.
414-03A-179
414-03A-179
High Voltage/Traction Battery
DISASSEMBLY AND ASSEMBLY (Continued)
37. Install the remaining upper rear battery
modules.
1 Apply the heating element to battery
module 2 on the side facing out, and install
the battery module.
2 Apply the heating element to battery
module 3 on the side facing battery module
2, and install the battery module.
3 Apply the heating element to battery
module 4 on the side facing battery module
3, and install the battery module.
4 Apply the heating element to battery
module 5 on the side facing out, and install
the battery module.
5 Connect the heating element electrical
connectors.
X
Connect the battery module 2 male
connector to the battery module 3 female
connector.
X
Connect the battery module 3 male
connector to the battery module 4 female
connector.
X
Connect the battery module 4 male
connector to the battery module 5 female
connector.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст