Ford Ranger EV (2001 year). Manual — part 144
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414-03A-172
High Voltage/Traction Battery
DISASSEMBLY AND ASSEMBLY (Continued)
21. Install the E HVJ.
1 Install the 22+ nut.
2 Install the 23- nut.
414-03A-173
414-03A-173
High Voltage/Traction Battery
DISASSEMBLY AND ASSEMBLY (Continued)
22. Install the P HVJ.
1 Install the 23+ nut.
2 Install the 24- nut.
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414-03A-174
High Voltage/Traction Battery
DISASSEMBLY AND ASSEMBLY (Continued)
23. Install the M HJV.
•
Install the 22- nut.
•
The remaining end is not connected at this
time. Close the cap.
24. Using the Battery Post Torque Wrench, tighten
the HVJ to battery module nuts.
414-03A-175
414-03A-175
High Voltage/Traction Battery
DISASSEMBLY AND ASSEMBLY (Continued)
25. Fill the area around the high-voltage jumper
nuts with Nyogel and snap the caps closed.
26. NOTE: The 76-pin connector is part of the
low-voltage wiring harness and is installed from
the inside of the battery tray.
Install the 76-pin connector.
•
Clip the bottom of the connector into the
tray first, then the top.
27. NOTE: This step only applies to initial traction
battery build-up. These components were not
separated during the disassembly procedure.
NOTE: Install the jumper with the red
connector lock facing away from the battery
tray.
Install the four pin contactor box jumper.
1 Install the jumper.
2 Install rivets to secure the jumper.
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