Ford F150 Pickup. Instruction — part 1837

Fig. 26: Installing Extension Housing Bushing
Courtesy of FORD MOTOR CO.

2003 Ford Pickup F150

2003 AUTOMATIC TRANSMISSIONS Servicing - Blackwood, Econoline, Excursion, Expedition, "F" Series Pickup &

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Fig. 27: Locating Drain Hole
Courtesy of FORD MOTOR CO.

2003 Ford Pickup F150

2003 AUTOMATIC TRANSMISSIONS Servicing - Blackwood, Econoline, Excursion, Expedition, "F" Series Pickup &

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Fig. 28: Installing Extension Housing Seal
Courtesy of FORD MOTOR CO.

INTERMEDIATE SERVO (4R100)

Removal

Remove the main control valve body. See VALVE BODY & INTERMEDIATE BAND SERVO (4R100) .
Gently tap on the servo cover with a rubber mallet to compress and allow servo assembly to pop up. Remove
the intermediate servo.

Installation

WARNING:

The intermediate servo is under spring pressure, care should be taken
when removing it. It could cause bodily harm.

2003 Ford Pickup F150

2003 AUTOMATIC TRANSMISSIONS Servicing - Blackwood, Econoline, Excursion, Expedition, "F" Series Pickup &

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Lubricate the servo seal with clean ATF. Install the intermediate band servo. Install the main control valve
body. See VALVE BODY & INTERMEDIATE BAND SERVO (4R100) .

MANUAL LEVER SHAFT & SEAL

Removal (4R100)

1. Shift vehicle into neutral. Disconnect battery ground cable. Remove oil pan, filter and "O" ring. See

DRAINING & REFILLING under LUBRICATION. Disconnect shift cable from Transmission Range
(TR) sensor. Remove TR sensor. See TRANSMISSION RANGE SENSOR .

2. Discard filter and "O" ring. DO NOT scratch or damage aluminum pump bore. Using Retaining Pin

Remover (211-S060), remove instruction lever shaft retaining pin. See Fig. 29 . A No. 53 drill bit (1/16") can
be used instead of retaining pin remover.

3. Hold instruction control lever with crescent wrench on outer flats. Using appropriate size box wrench,

remove inner detent lever nut. See Fig. 30 . Remove inner detent lever and park actuating rod assembly
from instruction control lever shaft. Remove manual control lever shaft. Remove manual control lever shaft
seal. See Fig. 31 .

NOTE:

Outer instruction control lever and manual control lever shaft are one piece.

2003 Ford Pickup F150

2003 AUTOMATIC TRANSMISSIONS Servicing - Blackwood, Econoline, Excursion, Expedition, "F" Series Pickup &

Navigator