Ford F150 Pickup. Instruction — part 616

Fig. 82: Inserting Punch In Bolt Holes To Remove Ring Gear
Courtesy of FORD MOTOR CO.

9. Insert a punch in the bolt holes. Drive off the ring gear and, if necessary, the anti-lock speed sensor ring.

10. Install the differential case.

1. Position the differential case assembly, including bearing cups and shims, in the carrier.

2. Install the differential bearing caps.

3. Install the differential bearing cap bolts.

2003 Ford Pickup F150

2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 9.75-inch - F150 Pickup

Fig. 83: Installing Differential Bearing Caps & Bolts
Courtesy of FORD MOTOR CO.

11. Position the special tool.

1. Rotate the differential case to make sure the differential bearings (4221) are correctly seated.

2. Position the special tool.

2003 Ford Pickup F150

2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 9.75-inch - F150 Pickup

Fig. 84: Positioning Special Tool
Courtesy of FORD MOTOR CO.

NOTE:

If runout is within specification, install a new differential ring gear and
pinion. If runout exceeds the maximum specification shown, the
differential ring gear is true and the concern is due to either a damaged
differential case or differential bearings. Inspect the differential bearings. If
the differential bearings are not damaged, install both the differential case
and the differential bearings new.

2003 Ford Pickup F150

2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 9.75-inch - F150 Pickup

Fig. 85: Checking Differential Case Runout
Courtesy of FORD MOTOR CO.

12. Measure the differential case runout without the differential ring gear.

1. Rotate the differential case.

2. Check and note the differential case runout.

13. Remove the differential case from the rear axle housing, and remove the differential bearings using the

special tools.

2003 Ford Pickup F150

2003 DRIVELINE/AXLES Rear Drive Axle/Differential - Ford 9.75-inch - F150 Pickup