Ford Falcon. Manual — part 279

308-03b-30

Manual Transmission — TR3650

308-03b-30

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

11. Using the special tools, install the reverse gear

9. Install the reverse synchronizer cone.

bearing spacer.

10. Install the reverse gear blocking ring.

12. Install reverse gear needle bearing.

Apply petroleum jelly to the bearing.

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308-03b-31

Manual Transmission — TR3650

308-03b-31

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

13. Install reverse gear.

15. Install the thrust washer. Be sure to align the slot

in the washer with the check ball.

Rotate the gear to align the gear slots with the

inner cone tabs.

16. Install a new rear output shaft bearing, then fifth

gear. Using the special tool, press both the

bearing and gear into place.

14. Install the check ball.

17. Reposition the output shaft with the input end

Use petroleum jelly to hold the check ball in

facing upward.

place.

18. Install the second gear synchronizer blocking ring.

Rotate the blocking ring until seated.

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308-03b-32

Manual Transmission — TR3650

308-03b-32

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

19. Install the second gear synchronizer outer cone

21. Install second gear.

and the second gear synchronizer inner cone.

Rotate the gear to align the gear slots with the

inner cone tabs.

20. Install the second gear bearing.

Apply petroleum jelly to the bearing.

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308-03b-33

Manual Transmission — TR3650

308-03b-33

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

23. Install the thrust washer. Be sure to align the slot

22. Install the check ball.

in the washer with the check ball.

Use petroleum jelly to hold the check ball in

place.

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