Ford Falcon. Manual — part 280
308-03b-34
Manual Transmission — TR3650
308-03b-34
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)
24. Press the bearing spacer onto the output shaft.
25. Install the third gear bearing.
Apply petroleum jelly to the bearing.
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308-03b-35
Manual Transmission — TR3650
308-03b-35
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)
26. Install third gear.
27. Install the third gear synchronizer blocking ring.
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308-03b-36
Manual Transmission — TR3650
308-03b-36
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)
28. Install the third/fourth gear synchronizer body.
Countershaft Bearing
Install the synchronizer body with the raised
center facing downward.
Special Tool(s)
Rotate the blocking ring until seated.
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly
1. Cut the outer cage, then remove the outer cage
and rollers.
29. Install a new retaining ring.
2. Using the special tool and a press, remove the
inner bearing.
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308-03b-37
Manual Transmission — TR3650
308-03b-37
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)
3. Using the special tools, install the new
Gearshift Rail Bushing
countershaft bearing.
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Synchronizers
Slide Hammer
Disassembly
100-001 (T50T-100-A)
NOTE: This procedure applies to all synchronizer
assemblies.
1. Scribe an alignment mark on the sliding sleeve
and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the
synchronizer struts and the springs.
Disassembly
1. Using the special tools, remove the gearshift rail
bearing from the transmission case. Discard the
bearing.
3. Install the synchronizer struts and the springs.
4. Install the sliding sleeve.
CAUTION: Match the alignment marks
made during disassembly. The sleeve and the
hub have an extremely close fit. Hold the
sleeve and hub square to prevent jamming. Do
not force the sleeve onto the hub.
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