Ford Falcon. Manual — part 316
412-03-37 Air
Conditioning 412-03-37
DIAGNOSIS AND TESTING (Continued)
PINPOINT TEST G : A/C CYCLING SWITCH (EVAPORATOR THERMISTOR)
Test Step
Result / Action to Take
G1
SYSTEM ON DEMAND SELF TEST
Start and run engine until normal operating temperature is reached.
Yes
Go to G2 if code B2014 is set.
Ensure vehicle battery voltage is within normal operating range
Go to G3 if code B1947 is set.
(12~14volts) before proceeding with test.
No
Using WDS scan tool, record all DTC’s set in the HIM memory.
System is OK.
Using WDS scan tool, clear all DTC’s set in the HIM memory.
Using WDS scan tool, perform HVAC On Demand Self Test (refer
section 412-04).
Are any DTC codes set?
G2
SENSOR WIRING INSPECTION
Disconnect the 2 way Evaporator sensor connector D from the HIM
Yes
and inspect terminals on the sensor lead assembly for damage or
Replace Evaporator sensor
corrosion.
No
Do the terminals appear damaged?
Go to G3.
G3
SENSOR INSPECTION - RESISTANCE
CHARACTERISTIC
Turn off the Air Conditioner, select face outlet, full cold (not A/C Max),
Yes
(’C’ or ’Low’ for ACC) and operate HVAC blower at full speed to
Go to G4.
stabilise the Evaporator sensor temperature.
No
Disconnect the 2 way Evaporator sensor connector D from the HIM.
Replace Evaporator sensor.
Carefully insert the test probes of a resistance meter in to the REAR
of the Evaporator sensor connector (wire side). Inserting probes in to
front of terminals will damage the sensor assembly and cause
intermittent A/C operation. Compare the sensor resistance value
overpage with a temperature thermometer located in the face outlet.
Is the resistance reading within specification (+/- 5 degC) as per
sensor output table?
G4
MODULE FUNCTION CHECK - EVAPORATOR SENSOR
TEMPERATURE READING
Reconnect the sensor 2 way connector D to the HIM.
Yes
System OK.
Connect WDS Scan Tool.
No
Read the A_CT value (Evaporator sensor temperature) from the HIM.
Go to G5.
Does the value closely match the temperature thermometer
located in the face outlet (+/- 5 degC) as per sensor output table
overpage?
G5
MODULE FUNCTION CHECK - EVAPORATOR SENSOR
SUPPLY VOLTAGE
Check the Evaporator sensor supply voltage with a voltmeter.
Yes
Go to G6
With the Evaporator sensor 2 way connector D inserted in to the HIM,
attach the positive probe to pin 2 (LHS) and the negative probe to pin
No
1 (RHS) of the rear of the Evaporator sensor connector. Refer to
Replace HIM
Evaporative sensor connector diagram for correct pin designations.
Using sensor output table, compare the voltage reading against a
temperature probe located in the face outlet with the HVAC Blower
fan operating at high speed.
Does the voltage value closely match the temperature
thermometer located in the face outlet (+/- 5 degC)?
G73303 en
412-03-38 Air
Conditioning 412-03-38
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
G6
MODULE OUTPUT CHECK - EVAPORATOR SENSOR
SUPPLY VOLTAGE
Remove evaporator sensor plug from HIM.
Yes
System OK.
Using a voltmeter, attach the probes to the HIM output terminals for
Clear DTC.
the evaporator sensor.
No
Ensure ignition key is ON.
Replace HIM.
Is the voltage reading within 4.5-5.5 Volts?
Evaporator Thermister (Temperature Sensor)
Output
Temperature
Sensor
Sensor Voltage
Degrees
Resistance
(Volts)
(Celsius)
(Ohms)
-30
25.37k
4.16
-25
18.90k
3.94
-20
14.19k
3.68
-15
10.73k
3.39
-10
8.17k
3.08
-5
6.27k
2.76
0
4.85k
2.44
5
3.78k
2.13
10
2.97k
1.84
15
2.35k
1.56
20
1.87k
1.34
25
1.50k
1.14
30
1.21k
0.96
35
0.98k
0.81
40
0.75k
0.68
45
0.66k
0.57
50
0.55k
0.48
55
0.45k
0.41
NOTE: Use this table as a guide only. Minor
variations between actual readings are acceptable.
G73303 en
412-03-39 Air
Conditioning 412-03-39
GENERAL PROCEDURES
3. Remove the A/C charging valve cap from the
Manifold Gauge Set Connection
high-pressure service charge port located on the
liquid line.
Special Tool(s)
R-134a Manifold Gauge Set
or equivalent
1. Turn both valves on the R-134a Manifold Gauge
Set all the way to the left to close the
low-pressure and high-pressure hoses to the
centre manifold and centre hose.
4. Connect the R-134a manifold gauge set
low-pressure hose with the R-134a low side quick
disconnect to the low-pressure service charge
port.
2. Remove the A/C charging valve cap from the
low-pressure service charge port located on the
suction hose assembly.
5. Connect the R-134a manifold gauge set
high-pressure hose with the R-134a high side
quick disconnect to the high-pressure service
charge port.
G73326 en
412-03-40 Air
Conditioning 412-03-40
GENERAL PROCEDURES (Continued)
5. If a leak is found, recover the refrigerant and
Electronic Leak Detection
repair the system. For additional information refer
to A/C system discharging and recovery in this
Special Tool(s)
section.
Refrigerant Leak Detector
Fluorescent Dye Leak Detection
or equivalent
Special Tool(s)
120 Watt UV Spot Lamp
or equivalent
R-134a Manifold Gauge Set
or equivalent
CAUTION: Good ventilation is necessary in
the area where electronic A/C leak testing is to be
carried out. If the surrounding air is contaminated
with refrigerant gas, the leak detector will indicate
this gas all the time. Odours from other chemicals
such as antifreeze, diesel fuel, disc brake cleaner,
or other cleaning solvents can cause the same
NOTE: Ford Motor Company vehicles are produced
problem. A fan, even in a well-ventilated area, is
with R-134a Leak Tracer Dye incorporated into the
very helpful in removing small traces of
A/C system. The location of leaks can be pinpointed
contamination from the air that might affect the
by the bright yellow-green glow of the tracer dye.
leak detector.
Since more than one leak can exist, always inspect
each component.
1. Be sure to remove all oil from the test area before
using the leak detector, because the oil may
If accumulator is replaced, it is supplied with new dye,
contain refrigerant which would give erroneous
which has a limited life of ~500 hours of Air
readings.
conditioning operation.
2. Remove the Interior Command Centre (ICC).
1. Run the A/C system for ~15 minutes prior to leak
Refer to section 413-08.
testing, to allow the dye to mix thouroughly.
3. Detect for leaks inside the HVAC Case assembly
2. Ensure that the A/C system pressure is between
by inserting the leak detector probe down the vent
413 - 551kPa (60 - 80psi) at 24
°C (75°F) with the
opening in the top of the HVAC case.
engine off.
4. Check for leakage at the compressor shaft seal,
3. Check for leaks using a 120-watt UV spot lamp,
and at all system fittings and lines as per Joint
and viewed through U.V. glasses.
Locations in this section.
4. Observe for die trace at the drain tube of the
Leak test the refrigerant system using the
HVAC above the transmission.
refrigerant leak detector. Follow instructions
5. Scan all components, fittings and lines of the A/C
included with leak detector for handling and
system, as per joint locations listed in Electronic
operation techniques.
Leak Detection in this section.
NOTE: System pressure should be between 413 -
6. Remove the ICC (Refer to section 413-08) and
551kPa (60 - 80psi) at 24
°C (75°F) with the
observe die trace inside the HVAC case
engine off.
assembly.
7. After the leak is repaired, remove any traces of
leak dye with a general purpose oil solvent.
G73326 en
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст