Ford Falcon. Manual — part 162

303-01c-69

Engine — V8 (4V)

303-01c-69

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

19. Tighten the exhaust camshaft sprocket and the

16. Install the head tensioners.

intake camshaft bolts washers and spacer in two

stages:

Stage 1: Tighten to 40 Nm (30 lb-ft).
Stage 2: Tighten an additional 90 degrees.

17. Install the camshaft sprockets and the chain as an

assembly.

CAUTION: Timing marks must be at 12

o’clock and indexed at 6 o’clock.

20. Remove the special tool.

18. Install the special tool.

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303-01c-70

Engine — V8 (4V)

303-01c-70

ASSEMBLY

Special Tool(s)

Engine

Installer, Front Cover Oil Seal

303-335 (T88T-6701-A)

Special Tool(s)

Installer, Crankshaft Rear Oil

Seal

303-518 (T95P-6701-DH)

Compressor, Piston Ring

303-D032 (D81L-6002-C) or

equivalent

Installer, Crankshaft Rear Oil

Seal

303-516 (T95P-6701-BH)

Modular Engine Lift Bracket

303-F047 (014-00073) or

equivalent

Installer, Crankshaft Rear Oil

Seal

303-517 (T95P-6701-CH)

Alignment Plate, Camshaft

303-445 (T93P-6256-A)

Lifting Bracket Set, Engine

303-DS086 (D93P-6001-A)

Compressor, Valve Spring

(Exhaust Side)

303-567 (T97P-6565-AH)

Installer, Connecting Rod

303-442 (T93P-6136-A)

Compressor, Valve Spring

(Intake Side)

303-452 (T93P-6565-AR)

Installer, Crankshaft Front Oil

Seal

303-635

Holding Tool, Crankshaft

303-448 (T93P-6303-A)

Installer, Crankshaft Vibration

Damper

303-102 (T74P-6316-B)

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303-01c-71

Engine — V8 (4V)

303-01c-71

ASSEMBLY (Continued)

Materials
Metal Surface Cleaner

WSE-M5B392-A

F4AZ-19A536-RA or

equivalent
Silicone Gasket and

WSE-M4G323-A4

Sealant

F7AZ-19554-EA or

LOCTITE 5900 or

equivalent
10W-30 GF2 engine Oil

WSS-M2C910-A2

or equivalent

Assembly
1. Read the first character code information on the

cylinder block face and record the information.

Item

Description

1

Cylinder block identification

2

Cylinder bore grade

3

Cylinder block serial number

4

Cylinder block front face

2. Read the first character on the No. 7 crankshaft

counterweight and note it.
NOTE: Crank pistons, and rods come in three

grades.

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303-01c-72

Engine — V8 (4V)

303-01c-72

ASSEMBLY (Continued)

3. Using the data recorded in the previous two steps,

cross-reference using the chart to obtain bearing

grade.

4. Lubricate the crankshaft main bearings with clean 5. Install the crankshaft onto the upper main

engine oil and install into the cylinder block. Install

bearings.

the crankshaft main bearings into the main

NOTE: Do not install the upper thrust bearings

bearing caps.

until the crankshaft is installed.

NOTE: Before assembling the cylinder block, all

sealing surfaces must be free from chips, dirt,

paint and foreign material. Also, make sure the

coolant and oil passages are clear.

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