Ford Falcon. Manual — part 160
303-01c-61
Engine — V8 (4V)
303-01c-61
DISASSEMBLY (Continued)
50. Remove the crankshaft main bearing caps.
1. Remove and discard the side bolts.
2. Remove and discard the main bearing cap
bolts.
3. Remove the dowel pins.
NOTE: Crankshaft not shown for clarity.
49. To remove pistons 3 and 5, 4 and 7, 2 and 8, turn
crankshaft 90 degrees and repeat the previous
steps.
51. Remove the crankshaft, the crankshaft thrust
washer, and the crankshaft upper main bearings
from the cylinder block.
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303-01c-62
Engine — V8 (4V)
303-01c-62
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
4. Clean and inspect the piston and connecting rod.
Piston
For additional information, refer to Section
303-00.
Materials
Assembly
SAE 5W-20 Premium
WSS-M2C153-H
Synthetic Blend Motor Oil
1. Position the connecting rod in the piston.
XO-5W20-QSP or
NOTE: Connecting rod must be installed into
equivalent
piston with identification markings toward front.
Disassembly
1. Remove the clips.
NOTE: Connecting rods and rod caps are a
matched set and cannot be interchanged.
2. Remove the piston pin from the piston and
connecting rod assembly.
2. Lubricate the piston pin and pin bore with clean
engine oil.
3. Remove the connecting rod from the piston.
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Engine — V8 (4V)
303-01c-63
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)
3. Install the piston pin in the piston and connecting
Special Tool(s)
rod assembly.
Installer, Valve Stem Oil Seal
303-383 (T91P-6571-A)
Compressor Spacer, Valve
Spring
303-382 (T91P-6565-AH)
4. Install the piston pin retaining clips in the piston.
Disassembly
1. Install the special tool.
CAUTION: Before disassembly begins,
mark the valve position on the face of each
valve being removed. The valves must be
installed in their original positions.
Cylinder Head RH and LH
Special Tool(s)
Compressor, Valve Spring
303-567 (T97P-6565-AH)
2. Remove the exhaust camshaft sprocket and the
intake camshaft bolt, washer and spacer.
Compressor, Valve Spring
303-452 (T93P-6565-AR)
Holding Tool, Camshaft
303-446 (T93P-6256-AHR)
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Engine — V8 (4V)
303-01c-64
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)
3. Compress the tensioner and install a lock pin.
6. Remove the head tensioners.
4. Remove the special tool.
7. Using the special tool, compress the intake valve
spring and remove the roller follower. Repeat this
step for all necessary intake valve roller followers.
5. Remove the timing chain and the camshaft
sprocket.
8. Using the special tool, compress the exhaust
valve spring and remove the roller follower.
Repeat this step for all necessary exhaust valve
roller followers.
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