Ford Falcon. Manual — part 420
501-10-13 Seating 501-10-13
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
C2
SEAT UPPER TRACK TO SEAT
Check the tightness of the nuts used to retain the seat tracks to the
Yes
seat cushion frame.
Go to C3
Were the nuts tight?
No
Tighted the nuts to 28
± 4 NM.
C3
SEAT TRACK CONDITION
Carry out a visual inspection using a torch of the seat track assembly
Yes
for any physical damage.
Remove the seat assembly and replace the seat
track assembly. Refer to removal and installation
Is damage evident?
instructions in this chapter .
No
Go to C4
C4
SEAT TRACK BALL BEARING CHECK
Using an assistant, grasp the seat backrest and move backwards and
Yes
forwards by hand to check for excessive movement.
Replace the track assembly. Refer to removal
and installation instructions in this chapter.
While the assistant is moving the seat backrest, use a torch to view
the seat tracks look for excessive movement between the upper and
No
lower rail.
Go to C5
NOTE:
Carry out this test in 3 positions of the seat, fully forward -
mid - fully back.
Did your see or feel excessive track movement in any of the 3
positions?
C5
SEAT ASSEMBLY GENERAL MOVEMENT - PART 1
Grasp the seat backrest and move backwards and forwards by hand
Yes
to check for excessive movement.
Remove the Two (2) plastic side covers and
tighten the bolts retaining the seat recliner to the
Is the recliner mechanism loose at the cushion frame?
cushion frame. 32
± 5 Nm.
No
Go to C6
C6
SEAT ASSEMBLY GENERAL MOVEMENT - PART 2
Using an assistant, grasp the seat backrest and move backwards and
Yes
forwards by hand to check for excessive movement.
Replace the fatigue affected assembly.
While the assistant is moving the seat backrest, using a torch to view
No
the under side of the seat to establish at what point the seat
The seat, frame and tracks appear to be Okay.
movement is happening.
Once the movement point is established check for signs of metal
fatigue.
Did you find any signs of metal fatigue?
PINPOINT TEST D : THE POWER SEAT DOES NOT MAKE FULL TRAVEL
Test Step
Result / Action to Take
D1
UNDER SEAT OBSTRUCTION
Check under the seat for an obstruction, such as floor mats, umbrella,
Yes
first aid kit etc.
Remove the obstruction and recheck seat
movement.
Did you find an obstruction that could cause the seat not to
travel the full movement?
No
Go to D2
G73255 en
501-10-14 Seating 501-10-14
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
D2
SEAT TRACK OBSTRUCTION
Check in the seat tracks for an obstruction, such as a pen, pencil,
Yes
coins etc.
Remove the obstruction and recheck seat
movement.
Did you find an obstruction that could cause the seat tracks not
to travel the full movement?
No
Go to D3
D3
CHECK CIRCUIT CONTINUITY
Check for resistance between pot connector and module connector
Yes
for the effected motor.
If DTC 23 is active, replace Motor Sensor. If no
DTC replace seat module.
Track - measure between CON-8 pin 1 and pin 2, also CON-5
pin 3 and pin 4.
No
Front Lift - measure between CON-8 pin 3 and pin 4, also
Replace Harness. Refer to removal and
CON-5 pin 1 and pin 15.
installation instructions in this chapter.
Rear Lift - measure between CON-8 pin 7 and pin 8, also CON-5
pin 2 and pin 16
Is the difference between readings less than 5 ohms?
PINPOINT TEST E : THE PEDAL DOES NOT REMEMBER STORED POSITIONS
Test Step
Result / Action to Take
E1
MEASURE POTENTIOMETER CHANGE AT TWO
DIFFERENT PEDAL POSITIONS
Remove connector CON-3 and measure the potentiometer resistance
Yes
at CON-3 between pin 3 and pin 4. Reconnect CON-3 and move the
Replace APM. Section 206-06
pedal then remove connector CON-3 and re-measure.
No
Is the difference in resistance less than 20 ohm’s?
Replace Module. Refer to removal and
installation instructions in this chapter.
PINPOINT TEST F : THE POWER SEAT DOES NOT MOVE HORIZONTALLY/VERTICALLY
Test Step
Result / Action to Take
F1
CONTINUITY MOTOR TO MODULE
Measure the harness resistance between the motor and the module.
Yes
Go to F2
Track - measure between CON-7 pin 1 and CON-4 pin 9, also
CON-7 pin 2 and CON-4 pin 5.
No
Front Lift - measure between CON-6 pin 1 and CON-4 pin 4,
Replace Harness. Refer to removal and
also CON-7 pin 2 and CON-4 pin 11.
installation instructions in this chapter.
Rear Lift - measure between CON-7 pin 3 and CON-4 pin 2, also
CON-7 pin 4 and CON-4 pin 3.
Is the resistance less than 5 ohms?
F2
MEASURE MOTOR OUTPUT VOLTAGES
Disconnect each motor while measuring voltage push appropriate
Yes
switch.
Replace seat motor. Refer to removal and
installation instructions in this chapter.
Track - measure between CON-7 pin 1 and pin 2.
Front Lift - measure between CON-6 pin 1 and pin 2.
No
Go to F3
Rear Lift - measure between CON-7 pin 3 and pin 4.
Is the voltage more than 10 volts?
G73255 en
501-10-15 Seating 501-10-15
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
F3
CHECK SWITCH FUNCTION
Connect a working switch pack to the harness and try to move the
Yes
seat horizontally and vertically.
Replace Switch pack. Refer to removal and
installation instructions in this chapter.
Did the seat move the effected motor?
No
Replace Seat module. Refer to removal and
installation instructions in this chapter.
PINPOINT TEST G : THE POWER SEAT DOES NOT RECLINE
Test Step
Result / Action to Take
G1
MOVEMENT CHECK FOR GOOD SWITCH PACK
Replace the switch pack with a known good switch and test if seat still
Yes
doesn’t recline.
Replace Switch pack. Refer to removal and
installation instructions in this chapter.
Did the recliner move?
No
Go to G2
G2
VOLTAGE CHECK FOR MOTOR
Measuring voltage on the motor pins in the backrest connector while
Yes
pushing the appropriate switch. Measure between CON-9 pin 1 and 2. Replace seat motor. Refer to removal and
installation instructions in this chapter.
Is the voltage more than 10 volts?
No
Go to G3
G3
CONTINUITY BACKREST CONNECTOR TO MODULE
Measure the harness resistance between:
Yes
Replace Seat module. Refer to removal and
CON-9 pin 1 to CON-10 pin 8.
installation instructions in this chapter.
CON-9 pin 2 to CON-10 pin 1.
No
Is the resistance less than 5 ohm’s?
Replace Harness. Refer to removal and
installation instructions in this chapter.
PINPOINT TEST H : THE POWER LUMBAR IS INOPERATIVE
Test Step
Result / Action to Take
H1
CONTINUITY CHECK SWITCH AND BACKREST
CONNECTOR TO MODULE
Measure continuity between CON-10 pin 5 and CON-10 pin 12 and
Yes
CON-10 pin 10 while operating the lumbar.
Go to H2
Is the resistance less than 5 ohm’s between pin 5 and one of the
No
other pins while Lumbar is being operated and open CCT when
Replace Switch pack. Refer to removal and
not being operated?
installation instructions in this chapter.
H2
VOLTAGE CHECK FOR MOTOR
Measuring voltage on the motor pins in the lumbar connector while
Yes
pushing the appropriate switch.CON-9 pins 3 and 8.
Replace motor. Refer to removal and installation
instructions in this chapter .
Is the voltage more than 10 volts?
No
Go to H3
G73255 en
501-10-16 Seating 501-10-16
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
H3
MEMORY BUTTON MOVEMENT CHECK
Measure the harness resistance between:
Yes
Replace Harness. Refer to removal and
CON-9 pin 3 and CON-10 pin 7
installation instructions in this chapter.
CON-9 pin 8 and CON-10 pin 2
No
Did the lumbar move?
Replace Seat Module. Refer to removal and
installation instructions in this chapter.
PINPOINT TEST I : MEMORY RECALL IS INOPERATIVE
Test Step
Result / Action to Take
I1
CONTINUITY FROM POTENTIOMETER FEEDBACK TO
MODULE
Measure the harness resistance between the Potentiometer and the
Yes
module.
If any DTC from 21 to 26 is set replace the pot
otherwise. Go to I2.
Track - CON-5 pin 3 and 4.
Front Lift - CON-5 pin 1 and 15.
No
Replace Harness. Refer to removal and
Rear Lift - CON-5 pin 2 and 16.
installation instructions in this chapter.
Recliner - CON-10 pin 4 and 6.
Lumbar - CON-10 pin 3 and 9.
Is the resistance in the range specified by the connector
measurement chart?
I2
CHECK BUTTON BOARD
Push all 3 memory buttons one at a time.
Yes
Replace seat Module. Refer to removal and
Did chime sound and seat NOT move?
installation instructions in this chapter.
No
Replace Button Board. Refer to removal and
installation instructions in this chapter.
PINPOINT TEST J : PRIORITY RECALL INOPERATIVE
Test Step
Result / Action to Take
J1
CONTINUITY FROM BODY INTERFACE TO MODULE
Measure the harness resistance between:
Yes
If DTC 13 or 14 is set problem is with the BEM (
CON-2 pin 8 and CON-5 pin 5.
Section 419-10) else replace seat module. Refer
CON-2 pin 9 and CON-5 pin 6.
to removal and installation instructions in this
chapter.
Is the resistance less than 5 ohms?
No
Replace Harness. Refer to removal and
installation instructions in this chapter.
G73255 en
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст