Ford Falcon. Manual — part 125

303-01b-14

Engine — 5.4L (3V)

303-01b-14

IN-VEHICLE REPAIR (Continued)

3. Install the bolt and washer. Tighten the bolt in four Materials

stages:

SAE 5W-20 Premium

WSS-M2C910-A2

Stage 1: Tighten to 90 Nm

Synthetic Blend Motor Oil

10W-30GF2 Engine Oil

Stage 2: Loosen one full turn.

or equivalent

Stage 3: Tighten to 50 Nm

Removal

Stage 4: Tighten an additional 85-95 degrees.

1. Remove the crankshaft pulley. For additional

information, refer to Crankshaft Pulley in this

section.

2. Using the special tool, remove the crankshaft front

oil seal.

4. Lower the vehicle.
5. Install the drive belt. For additional information,

refer to Section 303-05.

Crankshaft Front Oil Seal

Installation

Special Tool(s)

1. Apply silicone gasket sealant to outer perimeter

surface of crankshaft front seal.

Installer, Crankshaft Front Oil

2. Lubricate the engine front cover and the

Seal

crankshaft front oil seal inner lip with clean engine

303-635

oil.

Installer, Front Cover Oil Seal

303-335 (T88T-6701-A)

Remover, Crankshaft Front Oil

Seal

303-107 (T74P-6700-A)

Item

Description

1

Lubricate with engine oil

2

Seal with silicone gasket sealant

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303-01b-15

Engine — 5.4L (3V)

303-01b-15

IN-VEHICLE REPAIR (Continued)

3. Using the special tools, install the crankshaft front 2. Remove the water pump pulley.

oil seal into the engine front cover.

Remove the four bolts
Remove the water pump pulley

4. Install the crankshaft pulley. For additional

information, refer to Crankshaft Pulley in this

section.

Item

Description

1

Bolts

Engine Front Cover

2

Water pump pulley

Materials

3. Remove the crankshaft pulley. For additional

Metal Surface Cleaner

WSE-M5B392-A

information, refer to Crankshaft Pulley in this

F4AZ-19A536-RA or

section.

equivalent

4. Remove the Power Steering (P/S) bolts and

Silicone Gasket and

WSE-M4G323-A4

position the power steering pump aside.

Sealant

F7AZ-19554-EA or

LOCTITE 5900 or

equivalent
10W-30GF2 Engine Oil

WSS-M2C910-A2

or equivalent

Removal
1. Remove the left and right valve cover (6582). For

additional information, refer to Valve Cover-LH

and Valve Cover-RH in this section.

5. Remove A/C Compressor.
6. Disconnect the crankshaft position (CKP) sensor.

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303-01b-16

Engine — 5.4L (3V)

303-01b-16

IN-VEHICLE REPAIR (Continued)

11. Remove the bolt and the belt idler pulley (8678).

7. Drain the engine oil.

12. Remove the engine front cover, bolts, studs, and

8. Remove the four front sump bolts (as shown).

the gaskets.

9. Remove the crankshaft front oil seal. For

13. Clean and inspect the sealing surfaces with

additional information, refer to Crankshaft Front

silicone gasket remover and metal surface prep.

Oil Seal in this section.

10. Disconnect the camshaft position (CMP) sensor.

CAUTION: Do not use metal scrapers,

wire brushes, power abrasive discs or other

abrasive means to clean the sealing surfaces.

These tools cause scratches and gouges

which make leak paths. Use a plastic scraping

tool to remove all traces of old sealant.

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303-01b-17

Engine — 5.4L (3V)

303-01b-17

IN-VEHICLE REPAIR (Continued)

Installation
1. Apply silicone gasket and sealant in the locations

shown.
NOTE: If the front cover and gasket are not

secured within four minutes, the sealant must be

removed and the sealing surface cleaned with

metal surface cleaner.

2. Position the engine front cover and install the

bolts and the studs in three stages:

Stage 1: Tighten numbers one through five to

25 Nm
Stage 2: Tighten numbers six and seven to 50

Nm
Stage 3: Tighten numbers 11 through 15 to

25 Nm

Item

Description

1

Bolt, Hex Flange Head Pilot, M8 x 1.25 x

50

2

Bolt, Hex Flange Head Pilot, M8 x 1.25 x

50

3

Bolt, Hex Flange Head Pilot, M8 x 1.25 x

50

4

Bolt, Hex Flange Head Pilot, M8 x 1.25 x

50

5

Bolt, Hex Flange Head Pilot, M8 x 1.25 x

50

6

Stud, Hex-Head Pilot, M10 x 1.5 x 30

7

Stud, Hex-Head Pilot, M10 x 1.5 x 30

8

Bolt, Hex-Head Flange, M8 x 1.25 x 50

9

Bolt, Hex-Head Flange, M8 x 1.25 x 50

10

Bolt, Hex-Head Flange, M8 x 1.25 x 50

11

M8 x 1.25 x 53

12

M8 x 1.25 x 53

13

Bolt Hex Shoulder Pilot, M8 x 1.25 x 65

14

Stud Hex Shoulder Pilot, M8 x 1.25 x 65 -

M8 x 1.25 x 27

15

Bolt Hex Shoulder Pilot, M8 x 1.25 x 65

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