Ford Falcon. Manual — part 434

501-14-15

Handles, Locks, Latches and Entry Systems

501-14-15

DISASSEMBLY AND ASSEMBLY (Continued)

2. Insert the first tumbler into the magazine ensuring

that the roller cutout is on the same side as the

roller slot in the magazine. Follow this with a

spacer, ensuring that the roller cutout aligns with

the roller slot. The first tumbler inserted (using our

example) should be a ‘3’.

Item

Description

A

Make sure roller slot and tumbler cut out

are on the same side.

3. Again, following our example, the remaining

tumblers are inserted in the following order:

2 + spacer, 4 + spacer, 3 + spacer,
4 + pack spring (wave washer) and finally the

last tumbler ‘1’.

This completes our key code example

143423.

4. Apply powdered graphite to the centre of the

magazine and to the magazine casing. At this

stage check that the roller descends/rises when

the key is inserted and turned, and that there is 0

°

free play to lock and 45

° free play before

unlocking.

5. Fit the end cap to the magazine, clamp it in a soft

jawed vice and using an automatic centre punch,

deform the castellations to secure the assembly.

6. Lubricate and insert the semi-circular shutter into

the magazine by holding the thin tapered end of

the shutter between the finger and thumb and

passing the thicker end under the two side tabs,

so that the thicker end of the shutter sits over the

centre of the lock.

7. Lubricate the roller and insert it into the roller slot.
8. Assemble the magazine into the housing by

aligning the roller to the roller recess in the

housing and sliding it in. Secure the magazine in

the housing by fitting the smaller circlip.

9. Refit the large circlip to the magazine so that its

open end is opposite the small raised tang on the

magazine.

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501-16-1

Wipers And Washers

501-16-1

SECTION : 501-16 Wipers And Washers

VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS

PAGE

SPECIFICATIONS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-16-2

DESCRIPTION AND OPERATION

Wipers and Washers — Front . . . . . . . . . . . . . . . . . . . . . . . ..501-16-3

Wipers and Washers — Rear . . . . . . . . . . . . . . . . . . . . . . . ...501-16-3

DIAGNOSIS AND TESTING

Wipers And Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-16-4

Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .501-16-4

Rear Window Wiper Washer . . . . . . . . . . . . . . . . . . . . . . . . 501-16-4

Connector Circuit Reference . . . . . . . . . . . . . . . . . . . . . . . . 501-16-5

GENERAL PROCEDURES

Windshield Wiper Blade and Pivot Arm Adjustment . . . . . . . . . . . . . . . .501-16-6

Rear Window Wiper Blade and Pivot Arm Adjustment . . . . . . . . . . . . . . .501-16-6

Washer Hose Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .501-16-6

Windscreen wiper motor test . . . . . . . . . . . . . . . . . . . . . . . . 501-16-6

REMOVAL AND INSTALLATION

Windscreen Wiper Blade Insert . . . . . . . . . . . . . . . . . . . . . . . 501-16-7

Windscreen Wiper Arm and Blade . . . . . . . . . . . . . . . . . . . . . . 501-16-7

Windscreen Wiper Motor and Linkage Assembly . . . . . . . . . . . . . . . . .501-16-7

Wiper Motor from W/S Wiper Linkage Assembly . . . . . . . . . . . . . . . . .501-16-8

Washer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...501-16-8

Low Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501-16-8

Windshield Washer Reservoir — Sedan . . . . . . . . . . . . . . . . . . . ..501-16-9

Windshield Washer reservoir Sedan — High Series . . . . . . . . . . . . . . . 501-16-9

Windshield Washer Reservoir Wagon . . . . . . . . . . . . . . . . . . . . 501-16-10

Liftgate Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .501-16-11

Washer Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..501-16-11

Windshield Wiper/Washer Switch and/or Rear Window Wiper Switch . . . . . . . ...501-16-11

501-16-2

Wipers And Washers

501-16-2

SPECIFICATIONS

General Specifications

Description

Specification

Front
Driver W/S wiper arm

510mm

length
Passenger W/S wiper

600mm

arm length
Driver W/S wiper blade

550mm

length *
Passenger W/S wiper

550mm

blade length *
Rear
Rear liftgate wiper arm

290mm

length
Rear liftgate wiper blade

400mm

length

* Driver and passenger blades are common
Torque Specifications

Description

Nm

W/S wiper pivot shaft nut (Driver and

19-24

passenger) (F + G)
W/S wiper motor bolts (H.J.K)

9-15

W/S wiper motor crank nut (L)

16-20

W/S wiper motor linkage bolts and nuts

5.2-7.2

(ABCDE)
Rear wiper motor bracket bolts

8.8-11.5

Rear wiper motor pivot shaft nut

5.4-6.8

Rear wiper motor tower nut (Large)

1.3-1.8

Windshield washer reservoir bolts and

5-7

nut

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501-16-3

Wipers And Washers

501-16-3

DESCRIPTION AND OPERATION

Wipers and Washers — Front

The W/S wipers and washer system consists of the

following:

W/S wiper blade (x2)
W/S wiper arm - Driver

Rear window wiper motor
Rear window wiper/washer switch
Control through the Body Electronic Module

(BEM)
Rear washer reservoir
Rear window washer pump

W/S wiper arm - Passenger

Rear window washer hose
Rear window washer check valve
Rear window washer nozzle jet

W/S wiper motor
W/S wiper linkage
W/S wiper/washer switch
Control through Body Electronic Module (BEM)
W/S washer reservoir
W/S washer pump
W/S washer nozzle jet (x2)

Wipers and Washers — Rear

The rear W/S wiper and washer system consists of

the following:

Rear window wiper blade
Rear window wiper arm

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