Ford Falcon. Manual — part 442
501-19-4 Bumpers 501-19-4
REMOVAL AND INSTALLATION
3. Disconnect the electrical connector to each lamp.
Front Bumper
Removal
1. Remove the fender splash shield. Remove the
retaining scrivets (
9 x 6mm), screws and firtree
clips.
NOTE: There are a total of 2 screws attaching the
front lower section of the splashshield.
NOTE: Adjust torque specifications at the front of
the document.
Item
Description
1
Wiring Harness
2
Bumper Assy
4. Remove the two plastic push-in rivets from the
radiator grille and lift grille to remove.
Item
Description
1
Fender Splash Shield
2
Firtree clip 6.5x25mm (2 off)
3 Scrivets - 6mm (
9 off)
4
Screw - 5mm (1 off)
5
Screw - 5mm (2 off)
2. Remove the "lower air deflector" by removing the
eight attaching screws and two plastic push-in
rivets and sliding the air deflector rearwards.
Item
Description
1
Rivet push in
2
Grille
Item
Description
1
Air deflector
2
Screw
3
Rivet push in
4
Splash shield
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501-19-5 Bumpers 501-19-5
REMOVAL AND INSTALLATION (Continued)
5. Remove the two screws from the bumper rabbit
Rear Bumper — Sedan
ears.
Removal
1. Remove the rear splash shield by removing 2
plastic push in rivets, one rivet and a screw.
Item
Description
1
Screws
2
Upper crossmembers
Item
Description
3
Bumper
1
Rivet Aliminium
6. To detach the bumper from the bumper mounting
2
Screw
brackets, hold the bumper by the wheel arch
3
Rivet - Push in plastic
opening and push up, at the same time slowly pull
outboard until the tip of the bumper is clear of the
4
Splash Shield
fender. At this point push up, at the same time
2. Remove plastic push in rivet in wheel arch.
slowly pull outboard until the bumper "clicks" clear
3. Remove three scrivets from the fording plate.
of the bracket.
NOTE: Fording plate should be below the wheel
7. The bumper absorbes can be removed by
tub tabs.
removing the three screws for each side.
4. Disconnect the electrical connector (if applicable).
Item
Description
5. Remove boot trim scuff plate and foldback side
1
Front Absorbers
carpets to expose the four mounting nuts.
2
Screw and washer assy
Installation
1. Reverse the procedure for Removal.
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501-19-6 Bumpers 501-19-6
REMOVAL AND INSTALLATION (Continued)
6. Remove four mounting nuts from inside the boot.
Rear Bumper — Wagon
Removal
1. Undo fording plate by drilling out the heads of the
two rivets at the bumper lower edge.
Item
Description
1
M5 Nuts
2
Bumper Assy
3
Body
Item
Description
7. To detach the bumper from the bumper mounting
1
Nut & Washer Assy
brackets, hold the bumper by the wheel arch
2
Nylon retainer - Oval
opening and push up, at the same time slowly pull
3
Nylon retainer - Round
outboard until the bumper "clicks" clear of the
bracket.
4
Rivet
5
Scrivet
2. Drill out tow plug rivets if fitted.
3. Remove splash shield “removable rivets”.
Installation
1. Reverse the procedure for removal.
Item
Description
1
Bolt M6
2
Front cross member
3
Bumper front cover
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501-19-7 Bumpers 501-19-7
REMOVAL AND INSTALLATION (Continued)
4. Remove the nut from inside the wheel arch on
5. Remove bolt.
each side.
Item
Description
Item
Description
1
Nut
1
Nut & Washer Assy
2
Bolt
2
Nylon retainer - Oval
3
Valence Panel
3
Nylon retainer - Round
6. Remove bumper assembly.
4
Rivet
7. Disconnect
wiring.
5
Scrivet
Installation
5. Remove scrivets (4) attaching front top edge of
1. Reverse the procedure for Removal.
bumper.
6. Pull out bumper and stud at the wheel arch and
quarter panel. The push-in studs mid way along
the side of the bumper will pull out with a small
amount of force.
7. Slide
bumper
rearwards.
8. To remove the splash shields from the vehicle,
drill out the two rivet heads if required.
Installation
1. Reverse the procedure for Removal.
Rear Bumper — Ute
Removal
1. Remove tail lamps.
2. Remove stone deflector flap.
3. Remove 2 nuts at each end.
4. Remove
licence
plate.
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