Ford Falcon. Manual — part 441

501-17-17 Sunroof 501-17-17

REMOVAL AND INSTALLATION (Continued)

11. Apply a bend of liquid butyl as indicated.

11. Remount panel, LH/RH mechanism covers. (Refer

Final Assembly and Adjustments section).

Drain Channel

Removal and Installation
1. Slide mechanism to tilt position.
2. Slide sunshade to half open position.
3. Mount drain channel on mechanism with screws

and washers (torque 0.8 Nm). High side at the

rear.

4. Check function of mechanism.

12. Slide rail rearward over mechanism and drive

cable while holding the front of the mechanism in

place. As soon as the rail is fully extended

rearward, drop the front to frame and push rail

rearward into rail stop. Line up the screw holes for

proper positioning.

13. Retract mechanism totally.
14. Lift front of rail to reinstall retraction mechanism.
15. Drop rail down, push inboard until it "locks" in

place.

16. Remount all new rail screws starting at front for

proper positioning. Use original positioning of

screws by size.

17. Replace wind deflector mounting nuts loosely.
18. Tilt mechanism completely.
19. Inspect for proper mechanical functioning of

mechanism.

20. Remount sunshade, drain channel, panel and

wind deflector.

21. Inspect functioning of sunroof, reinstall LH/RH

mechanism covers.

Blocking Catch

Removal and Installation
1. Remove LH/RH mechanism covers and panel.

(Refer Final Assembly and Adjustments section).

2. Fully retract mechanism.
3. Remove

locator,

4. Fully tilt mechanism.
5. Romove blocking catch by lifting out.
6. Locate and clean out broken blocking catch

debris.

7. Install new blocking catch in mechanism, insert

circular eye stud into mechanism making sure

second smaller stud falls cleanly into mechanism

slot.

8. Fully retract mechanism.
9. Remount

locator.

10. Inspect for proper mechanical functioning.

G39877 en

501-19-1 Bumpers 501-19-1

SECTION : 501-19 Bumpers

VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS

PAGE

SPECIFICATIONS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-19-2

DESCRIPTION AND OPERATION

Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-19-3

REMOVAL AND INSTALLATION

Front Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-19-4

Rear Bumper — Sedan . . . . . . . . . . . . . . . . . . . . . . . . . . 501-19-5

Rear Bumper — Wagon . . . . . . . . . . . . . . . . . . . . . . . . . ...501-19-6

Rear Bumper — Ute . . . . . . . . . . . . . . . . . . . . . . . . . . . .501-19-7

501-19-2 Bumpers 501-19-2

SPECIFICATIONS

Torque Specifications

Description

Nm

Upper Front Bumper Screw

10

Rear bumper Retaining Nut (Sedan)

3

Rear bumper Retaining Nut (Wagon)

3

Rear bumper Retaining Nut (Ute)

35

Rear bumper Retaining Bolt (Ute)

35

G32450 en

501-19-3 Bumpers 501-19-3

DESCRIPTION AND OPERATION

Bumpers

The bumper system consists of the following

components:

Front bumper
Rear bumper

G32451 en