Ford Falcon. Manual — part 247

307-01-91 Automatic

Transmission 307-01-91

ASSEMBLY (Continued)

Valve Retaining Plugs

Converter Relief Valve

11. Install the converter feed check ball and spring.

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307-01-92 Automatic

Transmission 307-01-92

ASSEMBLY (Continued)

Check Ball Location

12. Install the gasket on the pump cover with

15. Assemble the pump to the pump cover using

petroleum jelly.

alignment tool 307-363. Tighten all bolts finger

tight ensuring that the pump is flush against the

13. Install the cover plate and the solenoid wiring

pump cover. Check that the alignment tool can

retainer to the pump cover. Ensure that the

still be rotated. Tighten the bolts and the screw to

periphery of the cover plate is flush with the

14 Nm in the order shown. Check that the

periphery of the pump cover. Tighten screws to

alignment tool can still be rotated. Tighten bolts to

specification.

27 Nm in the order shown. Check that the

14. Fit No. 7 solenoid and secure it with the retainer

alignment tool can be rotated.

and screw. Check that wiring or connector does

not rub on the input shaft or the C1/C2 clutch

cylinder.

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307-01-93 Automatic

Transmission 307-01-93

ASSEMBLY (Continued)

Pump bolt tightening sequence

16. Install the pump to transmission case gasket on

the case with petroleum jelly. Install the pump and

cover assembly over the input shaft being careful

not to damage the sealing rings. Tighten the

pump cover to case bolts to specification.

Tightening sequence pump to case

17. Check the transmission end float. Set to

0.5-0.65mm. Attach a dial indicator to the front of

the transmission case with the stylus resting on

the end of the input shaft. Apply a force of

approximately 250 newtons or 25kgs to the input

shaft. Zero the dial indicator.

Place a small lever behind the forward clutch

cylinder and lever the cylinder forward. The

measurement recorded on the dial indicator is the

transmission end float or clearance between the

No. 4 bearing and the converter support tube.

If unshimmed end float is greater than

specification, shims are to be placed between the

No. 4 bearing and the input shaft bearing surface.

If end float is less than 0.5 or greater than

0.65mm then the transmission has been

assembled incorrectly or the parts are out of

specification.

18. Adjust the front band to specifications.

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307-01-94 Automatic

Transmission 307-01-94

ASSEMBLY (Continued)

Gear Train End Float Check

Valve Bodies

7. Install the 1-2 shift valve, plug and retaining plate.
1-2 Shift Valve

Assembly
1. Wash the upper and lower valve bodies

thoroughly with cleansing solvent and blow dry.

2. Check the valve body cavities, ports and holes for

impurities or obstructions.

3. Install the detent lever locating pin.
4. Thoroughly wash all loose components.
5. Check that all valves slide freely in their location.
6. Install the S5 damper spring, piston and retaining

pin.

S5 Solenoid and Damper

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