Ford Falcon. Manual — part 165

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Engine — V8 (4V)

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ASSEMBLY (Continued)

44. Apply silicone gasket sealant in the locations

46. Install the eight spark plugs.

shown.

NOTE: LH shown, RH similar.

45. Install the valve covers, the bolts, and the studs.

47. Install the bolt and the belt idler pulley.

1. Install the gaskets.

2. Install the valve covers.

NOTE: LH shown, RH similar.

48. Using the special tools, install the front crank seal.

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Engine — V8 (4V)

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ASSEMBLY (Continued)

49. Apply silicone gasket and sealant to the Woodruff 52. Install the water pump.

key slot on the crankshaft pulley.

Inspect and lube the water pump O-ring seal

NOTE: The crankshaft pulley must be installed

before installation.

within four minutes after applying the silicone.

53. Install the four bolts.

50. Using the special tool, install the crankshaft

pulley.

51. Install the bolt and washer. Tighten the bolt in four

stages:

Stage 1: Tighten to 90 Nm (66 lb-ft).
Stage 2: Loosen one full turn.
Stage 3: Tighten to 50 Nm (37 lb-ft).
Stage 4: Tighten an additional 90 degrees.

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Engine — V8 (4V)

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ASSEMBLY (Continued)

54. Install the water pump pulley and the bolts.

57. Connect the RH ignition coils.

58. Install the RH ignition coil cover.

59. Connect the camshaft position (CMP) sensor.

55. Install the heater return tube and the heater

supply tubes.

Inspect and lube the O-ring seals.

56. Install the RH ignition coils.

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Engine — V8 (4V)

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ASSEMBLY (Continued)

60. Install the LH ignition coils.

63. Connect the oil pressure sender.

61. Connect the LH ignition coils.

64. Install the cylinder block drain plugs.

NOTE: LH shown, RH similar.

62. Install the bolts and the LH ignition coil cover.

65. Install the left and right engine mounts.

NOTE: RH shown, LH similar.

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