Ford Falcon. Manual — part 425

501-11-2

Glass, Frames and Mechanisms

501-11-2

DESCRIPTION AND OPERATION

Glass, Frames and Mechanisms

Vehicles may be fitted with front power operated

windows (rear windows manually operated) or both

front and rear power operated windows.

Front only Power Windows
The switches located on the front door trims are used

to raise/lower the front windows. Depress and hold

the up/down switch locations to raise and lower the

window.

Front and Rear Power Windows
The five switches, located on the front driver door

trim, control the four windows. Switches are also

provided on the other three door trims for operation of

that window only. The child lock switch on the front

driver door can be used to disable the rear switches.

Auto down - the driver’s window switch can be

pressed and held for approximately 1 second to

automatically fully lower the driver’s window.
All electric windows operate with the ignition switch in

the ‘ON’ or ‘accessory’ positions. When the key is

returned to the ‘OFF’ position, power window

operation is available for one hour (or 45 seconds if a

door is opened).

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501-11-3

Glass, Frames and Mechanisms

501-11-3

DIAGNOSIS AND TESTING

2. Connect voltmeter or test light between lower

Glass, Frames and Mechanisms

circuit breaker terminal and ground to ensure

electrical supply at this point.

Before making any of the following trouble checks,

make sure that the battery is fully charged, and turn

3. Check operation of accessory relay in relay block

the ignition switch to the accessory position.

by turning the ignition switch on and off and

observe the relay operation by sound or feel. If

Circuit

relay is not operating, fit a new relay. Check for

For wiring circuit checks refer to the wiring diagram in

current at the switches.

Section 000-00.

A Single Power Window is inoperative

All Power Windows are inoperative

4. Activate the switch and listen for the motor

1. Remove 30 amp circuit breaker in fuse panel and

running free. If the motor runs and the window

check for continuity through contacts.

does not move, the glass coupling or gear teeth

have failed.

5. If the motor does not run, disconnect the wires at

the motor in order to check for voltage attach feed

wire while actuating the window switch. If there is

no voltage at the motorfeed terminals, check for

voltage at the switch feed wire. If there is voltage

at the switch, replace the switch.

Window inoperative in one direction

6. Check the operation with the individual and

master switches. If only one switch is inoperative,

replace the faulty switch.

7. If the window will not function correctly from either

switch, check for defective wiring between the

switch and the motor. If the wiring leads are open,

replace the wiring.

8. If the window operates normally in one direction,

the motor is not defective.

Power window operates sluggishly

9. Check the regulator and window runs for binding.

Adjust the runs, repair and lubricate the regulator.

Lubricate the runs with silicone lubricant.

10. Check for frayed insulation where the window

wires may partially ground. Check for loose

connections which will cause high resistance.

11. Check motor current draw during operation (place

an ammeter in series with the ground lead of the

battery). Motor current draw should not exceed 12

amps during normal operation and should exceed

20 amps at stall. If the current is above 12 amps

during operations of the window, readjust the

glass mechanism. If the stall current is below 20

amperes at stall, look for poor electrical

connections.

12. Motor current draw when disconnected from the

regulator plate should not exceed 5 amps.

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501-11-4

Glass, Frames and Mechanisms

501-11-4

REMOVAL AND INSTALLATION

3. Remove the power window switch from the door

Window Control Switch

trim & disconnect the wiring.

Removal
1. Remove door trim (For additional information refer

to Section 501-05).

2. Remove switch panel by depressing locking tabs

at rear of door trim and pushing through to front of

trim.

3. Disconnect

wiring.

Item

Description

1

Window control switch

2

Door trim

4. Remove the door trim retaining screws and

remove door trim.

5. Remove the door watershield.
6. Raise the door glass until the glass to regulator

Item

Description

retaining clips are accessible. Hold the glass at

1

Window control switch

the top edge and use a blade screwdriver to

deflect and disengage the vertical legs of both

2

Door trim

retaining clips.
NOTE: If the regulator is jammed preventing

access to the retaining clips it may be necessary

to cut the cable on the regulator in order to lower

the glass.

Item

Description

1

Window control switch

2

Door trim

Installation

Item

Description

1. Reverse the removal procedure.

1

Front Power Window Regulator

Front Door Window Glass

2

Front Door Inner Panel

3

Glass and Clip Assembly Nut

Removal

4

Nut

1. Remove the remote mirror interior trim.

5

Bolt

2. Remove the interior door handle bezel and

window regulator handle.

7. Raise the glass in the door and disengage from

the glass run. Tilt the glass forward and withdraw

from the outside of the door.

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501-11-5

Glass, Frames and Mechanisms

501-11-5

REMOVAL AND INSTALLATION (Continued)

Installation

5. Raise the door glass until the glass to regulator

retaining clips are accessible. Hold the glass at

1. Insert the glass into the door, forward edge

the top edge and use a blade screwdriver to

downwards from the outside. Lower glass into the

deflect and disengage the vertical legs of both

door and tilt back to normal position to engage in

retaining clips.

door glass runs.

NOTE: If the regulator is jammed preventing

2. Align the glass to regulator. Push glass

access to the retaining clips it may be necessary

downwards to ensure engagement of retaining

to cut the cable on the regulator in order to lower

clips.

the glass.

3. Temporarily connect the switch to the wiring to

ensure glass moves freely in glass runs.

4. Install door watershield.
5. Position door trim panel and install retaining

screws.

6. Install interior door handle bezel and window

regulator handle.
NOTE: With the glass fully raised, position the

window regulator handle pointing rearwards (i.e. 3

o’clock for RHS and 9 o’clock for LHS).

7. Install power window switch whilst connecting

wiring to back of switch.

Install remote mirror interior trim panel.

Rear Door Window Glass — Moveable

Item

Description

Removal

1

Rear Door Inner Panel

1. Remove interior door handle bezel. Remove

2

Glass and Clip Assembly

window regulator handle.

3

Nut

2. Remove the door trim retaining screws and

4

Bolt

remove door trim.

5

Rear Power Window regulator

3. Remove the power window switch from the door

6. Withdraw the moveable door glass from the

trim and disconnect the wiring.

outside of the door frame.
NOTE: It may be found beneficial to lower the

window regulator after disengaging the glass to

regulator retaining clips.

Installation
1. Insert the glass into the door from the outside, tilt

the glass forward and lower it into the glass run.

2. Raise the window regulator and align the glass to

regulator. Push glass downward and ensure

engagement of retaining clips. Check that glass

operates freely in glass run.

3. Refit the door watershield.
4. Install door trim panel and retaining screws.
5. Install the interior door handle bezel and window

Item

Description

regulator handle.

1

Window control switch

NOTE: With the glass fully raised, position the

2

Door trim

window regulator handle pointing rearwards (i.e. 3

o’clock for RHS and 9 o’clock for LHS).

4. Remove the door watershield.

6. Install power window switch whilst connecting

wiring to back of switch.

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