Ford Falcon. Manual — part 282

308-03b-42

Manual Transmission — TR3650

308-03b-42

ASSEMBLY (Continued)

16. Rotate the transmission so that the input shaft is

18. Remove the two bolts and lift the transmission

pointing downward.

main case off.

17. Using the special tools, measure the countershaft

gear end play by pulling upward on the

countershaft. Record the measurement.
NOTE: Rotate the countershaft to seat the

bearings.

19. Remove the countershaft.

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308-03b-43

Manual Transmission — TR3650

308-03b-43

ASSEMBLY (Continued)

22. Remove the front input shaft bearing cup and the

20. Remove the mainshaft.

front countershaft bearing cup.

23. Using the special tools, install the new input shaft

seal.

21. Remove the input shaft.

24. Using the recorded end play measurements,

select and install the appropriate shims to achieve

the correct end play.

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308-03b-44

Manual Transmission — TR3650

308-03b-44

ASSEMBLY (Continued)

25. Install the front input shaft bearing cup and the

27. Install the mainshaft.

front countershaft bearing cup.

26. Install the input shaft.

28. Install the countershaft.

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308-03b-45

Manual Transmission — TR3650

308-03b-45

ASSEMBLY (Continued)

29. Clean the mating surfaces of the transmission

31. Install the lock plate.

main case and the clutch housing. Apply a bead

of silicone rubber to the sealing surface on the

clutch housing then install the transmission main

case. Tighten the bolts in a star pattern.

32. Install the detents and the detent springs.

30. Install the lock pins.

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