Ford Falcon. Manual — part 37
204-04-1
Wheels and Tyres
204-04-1
SECTION : 204-04 Wheels and Tyres
VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS
PAGE
SPECIFICATIONS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204-04-2
DESCRIPTION AND OPERATION
Wheels and Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..204-04-3
Wheels
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204-04-3
Tyres
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204-04-3
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . ..204-04-3
DIAGNOSIS AND TESTING
Wheels and Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204-04-4
Inspection and Verification . . . . . . . . . . . . . . . . . . . . . . . . ...204-04-4
Symptom
Chart
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204-04-5
Component
Tests
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .204-04-6
GENERAL PROCEDURES
Straightening Wheels, Rims or Components . . . . . . . . . . . . . . . . . . .204-04-8
Wheel and Tyre Assembly Balancing . . . . . . . . . . . . . . . . . . . . ...204-04-8
REMOVAL AND INSTALLATION
Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204-04-9
Tyre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204-04-9
204-04-2
Wheels and Tyres
204-04-2
SPECIFICATIONS
Torque Specifications
Description
Nm
Wheel Nuts
135
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204-04-3
Wheels and Tyres
204-04-3
DESCRIPTION AND OPERATION
Correct tyre pressure and driving techniques have an
Wheels and Tyres
important influence on tyre life. Heavy cornering,
excessively rapid acceleration and unnecessary sharp
Wheels
braking, increase tyre wear.
The road wheels are of the double safety rim type.
To equalize tyre wear, the tyres should be rotated at
They may be steel or aluminium according to the
recommended intervals.
model variant. It is essential that correct wheel nuts
are used at all times.
WARNING: Never run the engine with one
wheel off the ground, for example, when changing
Steel Wheels
a tyre. The wheel(s) resting on the ground could
Steel wheels are fitted with wheel covers that must be cause the vehicle to move. Failure to follow these
removed to access the wheel nuts.
instructions may result in personal injury.
The wheel nuts are conventional conical nuts.
WARNING: The tyre and wheel must always
Aluminium Wheels
be correctly matched. It is very important to
determine the size of each component before any
The aluminium wheels are protected against corrosion
assembly operations commence. Failure to adhere
by a special coating. Care must be taken when either
to these instructions can result in an explosive
replacing a tyre or fitting wheel balance weights not to
separation and cause serious bodily injury or
chip or score this protective coating.
death.
Tyres
WARNING: Aftermarket aerosol tyre sealants
Radial tyres are fitted as standard equipment to all
are extremely flammable. Always question the
models. For tyre data refer to the decal attached to
customer to make sure these products have not
the lock face of the right hand front door.
been used. Failure to follow these instructions
Tyre Care
may result in personal injury.
It is essential that the recommended inflation
WARNING: Aftermarket wheel assemblies
pressures are always maintained. Radial ply tyres
may not be compatible with the vehicle. Use of
may appear underinflated at the correct
incompatible wheel assemblies can result in
recommended pressures.This is normal and they
equipment failure and possible injury. Use only
should never be inflated beyond the recommended
approved wheel assemblies. Failure to follow
pressures.
these instructions may result in personal injury.
Tyre Pressures
WARNING: Use only wheels and wheel nuts
The tyre pressures quoted are cold pressures. In this
that have been designed for the vehicle.
context, the tyre temperature is considered ‘hot’ after
Aftermarket wheels or wheel nuts may not fit or
extended motoring at speed. Under certain extreme
function correctly. Failure to follow these
conditions of operation, a tyre may require up to one
instructions may result in personal injury.
hour at rest before it can be considered ‘cold’.
WARNING: Always wear safety goggles or a
Tyre Wear
face shield when performing any work with the
If irregular wear is noticed, check the wheel bearings
tyre and wheel assemblies. Failure to follow these
and front suspension ball joints for excess play and
instructions may result in personal injury.
also check the front suspension geometry.
CAUTION: Reduce the air pressure as much
Safety Precautions
as possible by pushing the valve core plunger in
prior to removing the valve core. Avoid working in
WARNING: Do not mix different types of tyres a position in which the face or body is directly
on the same vehicle such as radial, bias, or
over a tyre in which there is pressure.
bias-belted tyres except in emergencies
When carrying out any inspection or repair
(temporary spare usage), because vehicle
procedures on wheels and tyres, follow the preceding
handling may be seriously affected and may result
safety precautions.
in loss of control. Failure to follow these
instructions may result in personal injury.
Factory-installed tyres and wheels are designed to
operate satisfactorily with loads up to and including
full-rated load capacity when inflated to recommended
inflation pressures.
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204-04-4
Wheels and Tyres
204-04-4
DIAGNOSIS AND TESTING
It is mandatory to use only the tyre sizes
Wheels and Tyres
recommended on the tyre chart attached to the
vehicle. Larger or smaller tyres can damage the
Inspection and Verification
vehicle, affect driveability, and require changing the
speedometer calibration. Make sure wheel size and
WARNING: Do not balance the wheels and
offsets match those recommended for the tyre in use.
tyres while they are still mounted on the vehicle.
1. Inspect for signs of uneven wear that can indicate
Possible tyre disintegration or differential failure
a need for balancing, rotation, suspension
can result, causing serious injury and extensive
alignment, or damaged steering components.
component damage. Use off-vehicle wheel and
2. Check tyres for:
tyre balancer only. Failure to follow these
instructions may result in personal injury.
cuts
Be sure to follow the warnings when carrying out
stone bruises
inspection and verification.
abrasions
Road Test
blisters
embedded objects
Verify the customer concern by carrying out a road
test on a smooth road. If any vibrations are apparent,
3. Tread wear indicators are moulded into the
refer to Section 100-04.
bottom of the tread grooves. Install a new tyre
when the indicator bar becomes visible.
To maximize tyre performance, inspect for signs of
incorrect inflation and uneven wear, which can
Match Mounting Tyres
indicate a need for balancing, rotation, or a
suspension alignment.
Match mounting is a technique used to reduce radial
runout. Excessive runout is a source of vibration,
Correct tyre pressure and driving techniques have an
shimmy and poor handling concerns. Use the
important influence on tyre life. Heavy cornering,
following steps to reduce radial runout:
excessively rapid acceleration and unnecessary sharp
braking increase tyre wear.
1. Mark the wheel at the same point as the mark
previously made when measuring the tyre runout.
Replacement tyres should follow the recommended:
2. Dismount the tyre and remount it 180 degrees on
tyre sizes
the wheel so the original mark on the tyre is
speed rating
opposite the mark on the wheel.
load range
3. Inflate the tyre to specification.
tyre construction type
4. Measure the radial runout with Radial Runout
Use of any other tyre size or type may seriously
Gauge at the center of the tread face. If the radial
affect:
runout is reduced to acceptable guidelines, the
tyre can be used. If the radial runout remains
ride
excessive, check the wheel runout.
handling
speedometer/odometer calibration
Tyre Drift Diagnosis
vehicle ground clearance
Drift is the deviation of the vehicle from a straight path
tyre clearance between the body and chassis
on a level road with no pressure on the steering
wheel. Drift can be caused by:
wheel bearing life
incorrect wheel alignment
brake cooling
dragging brakes
Wheels need to be replaced when:
incorrect/uneven tyre pressure
bent
defective tyres
dented
If defective tyres are suspected in a drift condition,
cracked
use the following steps to determine the defective
heavily corroded
tyre:
leaking
1. Rotate the two front tyres. For additional
they have elongated wheel hub bolt holes
information, refer to Wheel and Tyre in this
section.
they have excessive lateral or radial runout
2. Road test the vehicle. If the vehicle drifts to the
Wheel and tyre assemblies are attached by five wheel
opposite direction, one of the front tyres is at fault.
nuts
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