Ford Falcon. Manual — part 36
204-02b-5
Rear Suspension — Beam Axle
204-02b-5
DIAGNOSIS AND TESTING
Rear Suspension
Refer to, Section 204-00.
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204-02b-6
Rear Suspension — Beam Axle
204-02b-6
GENERAL PROCEDURES
Ride Height Procedure
Loading Reqirements
1. Full tank of fuel.
2. Cooling system filled.
3. Crankcase oil at full.
4. Spare wheel and tyre stowed in design position.
5. Front seat one notch forward from rearmost
position.
Measuring Procedure
1. Position vehicle on level surface as loaded above.
2. Bounce the front and rear of the vehicle up and
down approximately 50 mm in each direction.
3. With the parking brake disengaged, push the
vehicle rear end at the centre of the rear bumper
evenly down, approximately 25 mm, and release
slowly.
4. With appropriate instruments measure from the
fender opening eyebrow to the wheel centreline
on both sides and record these measurements.
5. Raise the vehicle rear end at the centre of the
rear bumper evenly, approximately 25 mm, and
release slowly.
6. Repeat item 4.
7. Average the above measurements for each side
and record as rear ride heights left and right.
NOTE: Ride height specifications for coil springs are
base on springs that have settled in operation. When
are fitted a further 6 mm for coil springs and 15 mm
for leaf springs may be added to the maximum
allowable height. Ride height is also dependent on the
options fitted to a base vehicle and the quantity of fuel
carried.
Wheel Balancing
NOTE: Refer to the instructions provided with the
Wheel Balancer.
Hoisting Instructions
NOTE: Damage to suspension and/or steering
components may occur if care is not exercised when
positioning hoist adaptors or jacks when lifting the
vehicle. Do not allow contact with the steering linkage.
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204-02b-7
Rear Suspension — Beam Axle
204-02b-7
REMOVAL AND INSTALLATION
2. Position the upper insulator pad and the bracket
Shock Absorber — Ute/Wagon
to the spring. Lift the rear end of the spring, locate
the insulator bracket to the rear axle and install
Removal
the bushings and the shackle plate and pin
1. Raise the vehicle on a hoist supporting it under
assemblies. Install the nuts finger tight.
the body side-rails. Position a jack under the axle
3. Position the lower insulator pad to the spring and
to ensure that the axle breather hose and the
the upper insulator bracket.
brake hose are not stretched.
4. Install the U-bolts, spring plate and the attaching
2. Remove the nut securing the shock absorber
nuts.
lower mounting to the U-bolt plate and disconnect
this lower mounting.
5. Place stands beneath the rear axle and lower the
vehicle to the curb load position.
3. Remove the bolt from the shock absorber upper
mounting, and rotate the shock absorber and
6. Install the lower shock absorber mounting.
remove.
7. Tighten the front hanger and the rear shackle lock
Installation
nuts.
1. With the vehicle raised and supported under the
8. Where the RH spring has been removed attach
body rails, fit the shock absorber and upper
the exhaust system.
mounting bolt.
9. Remove the stand and lower the vehicle.
2. Fit the shock absorber lower mounting stud to the
U-bolt plate.
Leaf Spring Front Eye Bushing — Ute
3. Lower the vehicle to the ground and torque the
Removal
hardware to specification.
1. Remove the spring as previously described.
Leaf Spring — Ute/Wagon
2. Using suitable adaptors press the old bush from
the spring eye.
Removal
3. Press the new bush into the spring eye.
1. Raise the vehicle on an underbody support hoist.
4. Install the spring as previously described.
2. Place a stand beneath the rear axle and lower the
hoist sufficient to remove the weight of the rear
axle from the shock absorber. Disconnect the
lower end of the shock absorber from the spring
plate, and push the shock absorber clear of the
work area.
3. Raise the hoist and support the rear axle on the
stand.
4. Remove the nuts from the U-bolts: then, remove
the plate and insulator (where fitted).
5. Remove the nut from the front hanger bolt.
6. Remove the nuts, the rear shackle plate and pin
assemblies and the shackle bushings. Lower the
rear end of the spring.
7. Remove the upper insulator and spring plate from Installation
the spring.
1. Install by reverse procedure.
8. When removing the RH side spring detach the 2
NOTE: Torque nuts to specification with the
rear exhaust system supports and lower the
suspension in curb load position.
muffler to enable the front hanger bolt to be
2. Where necessary attach exhaust system.
removed.
3. Lower
vehicle.
9. Remove the front hanger bolt and remove the rear
spring.
Leaf Spring Front Eye Bushing —
Installation
Wagon
1. Position the spring front eye in the front hanger
and (from the inboard side) insert the bolt through Removal
the hanger and the bushing. Install the lock nut on 1. Remove the spring as previously described.
the bolt and tighten finger tight.
2. Using suitable adaptors press the old bush from
the spring eye.
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204-02b-8
Rear Suspension — Beam Axle
204-02b-8
REMOVAL AND INSTALLATION (Continued)
3. Press the new bush into the spring eye.
NOTE: The bush must be installed with the void
toward the front of the spring and flange at the
inboard side of the spring.
4. Install the spring as previously described.
Installation
1. Install by reverse procedure.
NOTE: Torque nuts to specification with the
suspension in curb load position.
2. Where necessary attach exhaust system.
3. Lower
vehicle.
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