Ford Falcon. Manual — part 436
501-16-8
Wipers And Washers
501-16-8
REMOVAL AND INSTALLATION (Continued)
2. Slide the motor and linkage assembly through the 3. Remove washer pump
hole where the passenger pivot mounts, locate
1. Disconnect the electrical connector.
the driver’s side pivot and hand start the nuts on
2. Disconnect the washer hose from the
the securing studs.
washer-pump.
3. Locate the 3 mounting screws at the passenger
3. Remove the washer-pump.
pivot mounting points.
4. Tighten the 3 screws and the 2 nuts.
5. Connect the wiring to the motor.
6. Operate the motor to ensure park position.
7. Replace cover shield.
8. Replace wiper arm and arm nut covers.
Wiper Motor from W/S Wiper Linkage
Assembly
Removal and Installation
1. Remove link end from motor crank ball pin.
2. Clamp motor and linkage assembly in vice via
motor crank.
4. Install washer pump
NOTE: This is to ensure motor crank does not
rotate during step 3.
CAUTION: Do not operate the windshield
washer pump prior to filling the windshield
3. Loosen motor crank nut and remove motor crank.
reservoir.
(Note motor crank position)
1. Dip washer-pump inlet into water and
4. Loosen and remove (3) motor mounting bolts.
immediately insert washer-pump into washer
5. Remove motor from linkage.
reservoir grommet.
6. To install, reverse removal procedure.
2. Dip washer hose in water and immediately
push washer hose (10mm) onto washer-pump
Washer Pump
outlet.
Removal and Installation
3. Reconnect the electrical connector to
1. Remove the left front wheel (Refer to Section
washer-pump.
204-04).
Fill the windshield washer reservoir with clean
water and Motorcraft R1-47 screen wash
2. Remove the left front stone guard (Refer to
solution or equivalent.
Section 501-08).
NOTE: To prevent spilling windshield washer
Low Level Sensor
fluid, drain the windshield washer reservoir before
removal.
Removal and Installation
1. Remove the left front wheel (Refer to Section
204-04).
2. Remove the left front stone guard (Refer to
Section 501-08).
NOTE: To prevent spilling windshield washer
fluid, drain the windshield washer reservoir before
removal.
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501-16-9
Wipers And Washers
501-16-9
REMOVAL AND INSTALLATION (Continued)
3. Remove low level sensor
5. Install windshield washer reservoir
1. Disconnect the electrical connector.
CAUTION: Do not operate the windshield
2. Ease the low level sensor out of the
washer pump prior to filling the windshield
windshield washer reservoir.
reservoir.
1. Locate windshield washer reservoir on stud
and place nut onto stud.
NOTE: Do not tighten.
2. Fit self tapping bolts (2 places) and tighten to
5-7Nm.
3. Tighten nut to 5-7Nm.
4. Dip washer hose in water and immediately
push washer hose (10mm) onto washer pump
outlet.
5. Reconnect the electrical connector to
washer-pump.
6. Fit washer cap to reservoir.
4. Install low level sensor
CAUTION: Do not operate the windshield
washer pump prior to filling the windshield
reservoir.
1. Dip low level sensor (sensor rubber seal
portion) into water and immediately insert
washer-pump into windshield washer
reservoir.
2. Reconnect the electrical connector to low
level sensor. Fill the windshield washer
reservoir with clean water and Motorcraft
R1-47 screen wash solution or equivalent.
Windshield Washer Reservoir —
Fill the windshield washer reservoir with clean
water and Motorcraft R1-47 screen wash
Sedan
solution or equivalent.
Removal and Installation
Windshield Washer reservoir Sedan —
1. Remove the left front wheel (Refer to Section
High Series
204-04).
2. Remove the left front stone guard (Refer to
Removal and Installation
Section 501-08).
1. Remove the left front wheel (Refer to Section
3. Drain washer fluid from reservoir prior to removing
204-04).
washer reservoir.
2. Remove the left front stone guard (Refer to
4. Remove windshield washer reservoir
Section 501-08).
1. Disconnect the electrical connector from
3. Drain washer fluid from reservoir prior to removing
washer-pump.
washer reservoir.
2. Remove washer cap from reservoir so that
4. Remove windshield washer reservoir.
washer cap does not become obstructive at
1. Disconnect the electrical connector from
windshield washer reservoir removal stage.
washer-pump.
3. Disconnect the washer hose from the washer
2. Disconnect the electrical connector from low
pump.
level sensor.
4. Remove the two bolts & nut.
3. Remove washer cap from reservoir so that
5. Lower windshield washer reservoir and
washer cap does not become obstructive at
remove from vehicle.
windshield washer reservoir removal stage.
4. Disconnect the washer hose from the washer
pump.
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501-16-10
Wipers And Washers
501-16-10
REMOVAL AND INSTALLATION (Continued)
5. Remove the two bolts & nut.
4. Remove windshield washer reservoir.
6. Lower windshield washer reservoir and
1. Disconnect the electrical connectors from
remove from vehicle.
washer-pumps.
2. Remove washer cap from reservoir so that
washer cap does not become obstructive at
windshield washer reservoir removal stage.
3. Disconnect the washer hoses from the
washer pumps.
4. Remove the two bolts & nut.
5. Lower windshield washer reservoir and
remove from vehicle.
5. Install windshield washer reservoir
CAUTION: Do not operate the windshield
washer pump prior to filling the windshield
reservoir.
1. Locate windshield washer reservoir on stud
and place nut onto stud.
NOTE: Do not tighten.
2. Fit self tapping bolts (2 places) and tighten to
5. Install windshield washer reservoir
5-7Nm.
CAUTION: Do not operate the windshield
3. Tighten nut to 5-7Nm.
washer pump prior to filling the windshield
4. Dip washer hose in water and immediately
reservoir.
push washer hose (10mm) onto washer pump
1. Locate windshield washer reservoir on stud
outlet.
and place nut onto stud.
5. Reconnect the electrical connector to
NOTE: Do not tighten.
washer-pump.
6. Reconnect the electrical connector to low
2. Fit self tapping bolts (2 places) and tighten to
level sensor.
5-7Nm.
7. Fit washer cap to reservoir.
3. Tighten nut to 5-7Nm.
Fill the windshield washer reservoir with clean
4. Dip washer hose in water and immediately
water and Motorcraft R1-47 screen wash
push washer hose (10mm) onto washer pump
solution or equivalent.
outlet.
NOTE: Ensure correct washer hose is fitted to
Windshield Washer Reservoir Wagon
correct washer-pump.
Removal and Installation
5. Reconnect the electrical connector to
1. Remove the left front wheel (Refer to Section
washer-pump.
204-04).
NOTE: Ensure correct electrical connector is
fitted to correct washer-pump.
2. Remove the left front stone guard (Refer to
Section 501-08).
6. Reconnect the electrical connector to low
3. Drain washer fluid from reservoir prior to removing
level sensor.
washer reservoir.
7. Fit washer cap to reservoir.
Fill the windshield washer reservoir with clean
water and Motorcraft R1-47 screen wash
solution or equivalent.
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501-16-11
Wipers And Washers
501-16-11
REMOVAL AND INSTALLATION (Continued)
Liftgate Wiper Assembly
Washer Hose
Removal
Removal
1. Remove trim panel from the inner surface of
1. Follow hose locations as shown in figures and
liftgate.
unclip or pull off as necessary.
2. Remove wiper arm and remove the plastic shield
off the large mounting nut.
3. Remove the large mounting nut, spacer and
shield.
4. Remove the two nuts on the inner panel which
mounts the wiper motor.
5. Remove the wiring harness.
6. Remove the wiper assembly.
Installation
1. Reverse order of removal procedure.
Windshield Wiper/Washer Switch
and/or Rear Window Wiper Switch
The above switches are a component of the steering
column multifunction switch. To remove or install the
above switches the entire steering column
multifunction switch must be removed/installed.
Installation
Please refer to Section 211-05 for information
1. Fit seal to wiper motor output shaft.
regarding installation and removal of steering column
2. Position wiper motor into vehicle and secure using
multifunction switch.
the two nuts through the inner panel (do not
tighten).
3. Fit the seal, spacer and tighten the large mounting
nut.
4. Fit the cover shield over the large nut.
5. Tighten the two screws on the inner panel.
6. Attach wiring loom and operate wiper motor to
ensure it is in the park position.
7. Fit wiper arm and position appropriately.
8. Reinstall
trim
panel.
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