Ford Falcon. Manual — part 274

308-03b-10

Manual Transmission — TR3650

308-03b-10

GENERAL PROCEDURES (Continued)

7. Inspect the bearing for fatigue spalling (metal

flaking).

G34233 en

308-03b-11

Manual Transmission — TR3650

308-03b-11

IN-VEHICLE REPAIR

Installation

Seal

1. Using the special tool, install the extension

housing fluid seal.

Special Tool(s)

Installer, Transmission

Extension Housing Oil Seal

308-227 (T94P-7657-A)

Slide Hammer

100-001 (T50T-100-A)

Remover, Bushing

307-001 (TOOL-1175-AC) or

Equivalent

Removal
1. With the vehicle in NEUTRAL, raise and support

the vehicle. For additional information, refer to

Section 100-02.

2. Remove the driveshaft. For additional information,

refer to Section 205-01.

2. Install the driveshaft. For additional information,

CAUTION: Index-mark the driveshaft

refer to Section 205-01.

flange and pinion flange, and the driveshaft

slip yoke and transmission output shaft.

CAUTION: Align the index marks.

3. Using the special tools, remove the extension

3. Check the transmission fluid level, add fluid if

housing fluid seal.

necessary.

4. Lower the vehicle.

Gearshift Lever and Boot

Removal and Installation
1. Place the Gearshift lever in the Neutral position

gate.

2. Unscrew the gearshift knob from the gear lever.
3. Gently prise the retainer lugs of the RH top side

finisher panel from the console. For additional

information, refer to Section 501-12.

4. Repeat for the LH top side finisher panel.
5. Gently prise the retainer lugs of the consoles top

prindle surround panel from the console. Lift

vertically away from the gearshift lever. For

additional information, refer to Section 501-12.

G34235 en

308-03b-12

Manual Transmission — TR3650

308-03b-12

IN-VEHICLE REPAIR (Continued)

6. Remove the upper bolt and lower nut securing the 5. Remove the centre console. For additional

shift lever to the transmission and remove the

information, refer to Section 501-12.

lever.

6. Remove the gearshift lever boot and retainer

assembly by lifting vertically away from the

transmission stub lever.

7. Inspect the Gearshift lever assembly for wear or

damage. To install, reverse the removal

procedure with attention to the following

7. Clean and inspect the boots for wear or damage.

instructions.

To install, reverse the removal procedure.

8. Position the shift lever on the left hand side of the

NOTE: All hardware must be correctly installed

transmission lever, install and torque the nut &

and torqued to specification.

bolt to specification.

9. Apply locktite to the thread on the shift lever.

Screw the knob onto the shift lever until it starts to

tighten, continue tightening until the graphics on

the knob are correctly aligned.
NOTE: All hardware must be correctly installed

and torqued to specification.

Gearshift Boot and Retainer Assembly

Removal and Installation
1. Raise and support the vehicle. For additional

information, refer to Section 100-02 for hoisting

the vehicle.

2. Remove the four nuts securing the gearshift lever

boot and retainer assembly to the floorpan.

3. Lower the vehicle.
4. Remove the gearshift lever as Gearshift Lever

removal and installation section.

G34235 en

308-03b-13

Manual Transmission — TR3650

308-03b-13

REMOVAL

7. Disconnect the reversing lamp switch electrical

Transmission

connector. Disconnect the wiring harness from the

transmission.

Removal
1. Remove gearshift lever and boot as described

earlier in this section.

2. With the vehicle in NEUTRAL, raise and support

the vehicle. For additional information, refer to

Section 100-02.

3. Remove the dual converter H-pipe. For additional

information, refer to Section 309-00.

4. Mark the driveshaft so that it may be installed in

the same relative position.

Disconnect the shaft at the centre bearing mount,

by detaching the centre bearing bracket from the

centre bearing carrier (cross member) and detach

the rear CV joint from the diff pinion companion

flange, by undoing the bolts. Slide the driveshaft

8. Remove the starter motor. For additional

backwards, until the slip yoke slides off the output

information, refer to Section 303-06.

shaft. Install a dust cover or extension housing

seal replacer into the extension housing to

9. Remove the bolts.

prevent lubricant leakage.

WARNING: Failure to match marks when

re assembling the driveshaft may induce

driveline vibration.
NOTE: Before disassembly, mark the matching

points on the slip yoke and transmission output

shaft. Mark the mating points on the CV flange,

companion flange, nut and balance nut (if fitted).

Re-assemble with matching points matched

± 1

spline, and all mating hardware in original hole.

10. Remove the starter solenoid nuts and position the

wires aside.

5. Bleed the concentric clave cylinder (CSC)

according to the procedure set out in section

308-01.

6. Disconnect the CSC hydraulic clutch line from

wall.

11. Remove the starter motor.
12. Disconnect the wiring harness from the

transmission.

13. If transmission disassembly is necessary, drain

the transmission fluid.

G34237 en