Ford Falcon. Manual — part 275
308-03b-14
Manual Transmission — TR3650
308-03b-14
REMOVAL (Continued)
14. Position a transmission jack and support the
17. Remove the bolts.
transmission.
18. Lower the transmission and remove the five bolts.
15. Remove the bolts and the transmission
crossmember.
19. Move the transmission rearward until the input
shaft clears the pressure plate housing, then
16. Lower the transmission jack until the rear of the
lower the jack and remove the transmission.
engine rests again the bulk head.
WARNING: Do not seperate transmission
NOTE: The engine must be tilted down at the
from vehicle engine by removing the 4
transmission and before removing the flywheel
transmission case bolts.
housing-to-engine bolts. Raise the vehicle’s
NOTE: Removal of transmission from vehicle is
bonnet before tilting the engine or else the bonnet
easier if the front of the engine is jacked up
may be damaged. The engine can be tilted by
carefully to tilt the transmission down at the rear.
either:
1. jacking up the front end or
2. using a harness to pull down the rear of the
motor.
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308-03b-15
Manual Transmission — TR3650
308-03b-15
DISASSEMBLY
3. Attach the transmission to the special tool.
Transmission
Special Tool(s)
Remover, Mainshaft Bearing
308-058 (T77J-7025-H)
Screw, Bearing Removal tube
308-092 (T84T-7025-B)
Holding Fixture, Transmission
307-003 (T57L-500-B)
Remover, Bushing
307-001 (TOOL-1175-AC)
4. Remove the case plug, then rotate the
transmission to a horizontal position.
NOTE: Position a drain pan under the
Remover/Installer, Bearing
transmission.
Tube
5. Using the special tools, remove the extension
308-024 (T75L-7025-B)
housing fluid seal.
Disassembly
NOTE: During disassembly, if any roll pins, retaining
rings or bearings are removed, install new
components. Install bearings and bearing cups as a
set.
1. Remove the clutch release hub and bearing and
the clutch release lever. For additional
information, refer to Section 308-01.
2. Clean the transmission exterior with solvent and
dry with compressed air. During disassembly,
clean all components with solvent and dry with
compressed air.
WARNING: Make sure protective eye wear
is in place.
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308-03b-16
Manual Transmission — TR3650
308-03b-16
DISASSEMBLY (Continued)
9. Using a 3.9 mm punch and a hammer, drive the
6. Remove the bolts and the gearshift lever.
split pin downward.
NOTE: Rotate the transmission to a vertical
position.
NOTE: Position the gearshift lever in NEUTRAL.
10. Remove the 12 bolts.
7. Inspect the gearshift offset lever insert and O-ring
for wear or damage. Install a new insert as
necessary.
11. Using a flat-blade screwdriver, separate the
extension housing, then remove the gearshift
offset lever from the transmission case.
Remove and discard the split pin from the
gearshift offset lever during removal.
8. Remove the bolts and the shift spring and plate.
NOTE: If necessary, remove the spring and plate
for disassembly.
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308-03b-17
Manual Transmission — TR3650
308-03b-17
DISASSEMBLY (Continued)
15. Remove the OSS sensor tone wheel retaining ring
12. Remove the fifth/reverse gear lockout bolt.
if present.
13. Remove the fifth/reverse gear lockout.
16. Using the special tools, remove the OSS sensor
tone wheel if present.
14. Remove the shipping seal.
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