Ford Falcon. Manual — part 331
413-01-7 Instrument
Cluster 413-01-7
DESCRIPTION AND OPERATION (Continued)
to hold that TRIP button for an additional second, all
Security Indicator
resettable functions will be reset and the cluster will
The security indicator is activated for 3 seconds when emit 2 beeps.
the ignition is first turned to the ON position. The
security indicator is continually flashed when the
HI Series
ignition is turned to the OFF position. This warning is
HI Series clusters send this trip data information to the
attached by either PCM or BEM in the occurrence of a ICC unit, control of displayed data is conducted with
security event.
the use of ICC mounted trip buttons.
Fog Lights Indication (where fitted)
Average Speed
The fog lamp indicator is activated by a hard-wired
The average speed display indicates the average
connection to the fog lamp switch. The fog lamp
speed since the last time that the average speed
indicator is activated if the input is connected to
function was reset. It is calculated based on distance
supply.
information received from the PCM via the CAN
communication interface and time calculated internally
Cruise Indication (where fitted)
in the instrument cluster.
The cruise control information is displayed on the LCD
when requested by the PCM. If the cruise control is
Travel Time
on, CRUISE is displayed. If the cruise control is active The travel time is the time in minutes since the last
CRUISE SET is displayed.
travel time function was reset. It is calculated internal
to the instrument cluster.
PRND + 1234 Indication
Range
The PRND information is displayed in the LCD. In
addition, Adaptive and Performance modes are
The range displays the estimated distance before the
indicated. For the high series vehicles, PERF is
vehicle runs out of fuel. This estimation is based on
continually displayed when performance mode is
the resistive fuel tank sender input, fuel usage
activated, with no display when in adaptive mode. For received from the PCM and the calculated fuel
other variants, the numbers of the board trip computer consumption based on recent driving style.
display on the LCD are replaced with AdP or PEF to
When the range reaches 80, 40, 20 or 0, an audible
indicate adaptive and performance mode respectively.
warning is sounded.
General Operation
Average Economy
Dimming Operation
The average economy, uses data since the last
average economy function was reset. The calculation
The dimming for the vehicle interior is controlled
is based on fuel usage and distance information, both
through the switches on the instrument cluster.
received from the PCM.
For the high series variants, there are dim up and dim
down button, for LOW/XR variants, there is a single
When car is stationary L/hr is displayed. When car is
dimming button that cycles through 4 fixed dimming
detected to be moving, L/100km is displayed.
levels.
NOTE: Trip Computer functions are only updated
The instrument cluster has 2 dimming outputs to
whilst engine is running.
control the illumination levels in other parts of the
vehicle. These outputs are switched to ground with a
Audible Warnings
pulsed signal. The pulse width modulation for the
Buzzer Sounds
signal determines the illumination level.
On Board Trip Computer
Function
Tone
Duration
sequence
LOW/XR Series
Mode
One beep
50 ms
The on board computer supplies the driver with
Overspeed
Three running 300ms for each
information for average speed, travel time, range,
tones
frequency
average economy and instantaneous economy trip
Airbag
1 beep per
500ms on, 200ms off
data.
pulse train
time @ 5Hz air bag
The information is displayed on the LH cluster LCD.
detection
signal
The trip computer display mode is cycled by pressing
Seatbelt
6 beeps,
250ms on, pause for
the TRIP button on the instrument cluster. Single
repeated at
750ms between
beep is also emitted. It is possible to reset the
30s intervals
beeps
average speed, travel time and average economy
functions by pressing and holding the TRIP button for
1 second while in the appropriate mode. By continuing
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413-01-8 Instrument
Cluster 413-01-8
DESCRIPTION AND OPERATION (Continued)
Function
Tone
Duration
sequence
Door ajar
Three beeps
400ms on, pause for
300ms between
beeps
Park brake
Continuous for 500 ms on, 1 second
20 seconds
off
High
Five beeps at
300ms on, pause for
temperature 30 second
100ms between
intervals
beeps
Low oil
Four beeps
300ms on, pause for
after 5 second 100ms between
delay
beeps
Low fuel
Three beeps
300 ms on, pause for
Range
repeated at 1s 100 ms between
intervals
Park lights
Three beeps
300ms on, pause for
on
repeated at 2s 200ms between
intervals
beeps
Indicator /
One beep
5 ms for the relay on
hazard
sound and 5 ms for
the relay off sound
Buzzer Activation
Function
Activation
Indicator /
Indicator light is turned on
hazard
Mode
Increase or decrease of overspeed
threshold, change of overspeed
function status
Overspeed
Vehicle indicated speed becomes
greater than the Overspeed threshold
with the overspeed function activated
Airbag
Airbag audible request activated
Seatbelt
Refer Seatbelt and Airbag Audible
section
Door ajar
Door ajar flags set when the car is
started (Revs over 350RPM)
Park brake
Park brake input is active and vehicle
speed is more than 10 km/hr
High
High temperature request flag on
temperature
CAN is set the first time and every 1
minute
Low oil
5 seconds after low oil LED warning is
first activated
Low fuel
Range decreases to 80, 40, 20 or 0
Park lights
Park lights are on when the ignition is
on
being switched off for 20 seconds.
Headlights fail flag set with ignition on
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413-01-9 Instrument
Cluster 413-01-9
DIAGNOSIS AND TESTING
activated and that all buttons on the cluster (Dim Up,
Instrument Cluster
Dim Down (or Trip computer Mode switch - if fitted),
Hazard and Trip reset) are not pressed. Prior to
Inspection and Verification
executing the self test, set continuous DTC’s should
A visual inspection of the vehicle cluster unit and
be checked for and cleared. See DTC list for
various electrical connections should be made prior to explanation on codes that the cluster may return.
any detailed tests are performed.
1. To enter the instrument cluster self diagnostic
1. Verify the customer concern by operating the
mode, Place the ignition and Parklights in the ON
system.
position and select the Self test option on the
WDS.
2. Visually inspect for obvious signs of mechanical
or electrical damage.
2. The self-test is deactivated after 5 seconds has
elapsed. During the self test, the ignition should
Ensure that battery terminal connection is well
be held in the ON position.
made. If loose / corroded, clean and
re-tighten.
Any returned trouble codes should then be checked
for using the WDS unit. Refer to the DTC list for
Check general condition of cluster. Look for
further actions.
any physical signs of damage, that might be
cause of cluster problem.
Tests performed during the self test (Duration 5
seconds).
Check condition of cluster related fuses.
Visual Inspection Chart
Test Performed On: Test Description
Mechanical
Electrical
Cluster LCD, dial,
All Illumination Initiates to Off.
External switch and
Illumination values are then
Damaged engine oil
Fuse(s)
LCD Illumination
progressively raised until the
filter
Central junction box
maximum value is reached.
Low engine oil level
(CJB) fuse F30 (7.5A)
Engine coolant level
CJB fuse F34 (7.5A)
NOTE: May not be noticeable
Damaged coolant
Circuit
in daylight conditions.
thermostat
LED(s)
Speedometer,
All Gauges initiate to minimum
Door adjustment
Wiring harness
Tachometer,
values. They are then swept
Loose or corroded
Temperature and
to their full scale deflection
connector(s)
Fuel gauge
and back to minimum again.
Damaged instrument
Warning LEDs
All warning LEDs are initiated
cluster
to be Off. Each warning LED
3. If an obvious cause for an observed or reported
is then activated one at a
concern is found, correct the cause (if possible)
time, in a clockwise fashion.
before proceeding to the next step.
Buzzer
Buzzer sweep cycle is
4. Verify the following systems are working correctly
sounded.
by operating the system.
See DTC List for further details and information
Charging
regarding DTC’s.
Fuel
Module Configuration
Cooling
All new instrument clusters are defaulted with the
Turn signals
following information:
Headlamps
Odometer set to 0km
The continuous trouble codes should then be checked
Sedan petrol fuel map
for using the WDS unit. See DTC list for explanation
on codes that the cluster may return. Upon checking
Police mode disabled
for previously set codes, the Self-diagnostic Mode
Traction control fitted
should be entered.
Seatbelt audible reminder enabled
Self Tests
The instrument cluster is a programmable module,
which must be configured via the WDS. The WDS is
Diagnostic Self Test Mode
used to select appropriate data for the vehicle i.e., if
The Diagnostics self test provides an automated
the cluster is replaced or any cluster options are to be
means of testing the cluster functionality, allowing the modified.
operator to check for correct operation in one easy
Data Extraction from existing Cluster:
sequence. Faults detected by the cluster will be
recorded in the form of DTC’s, as detailed in the DTC If a cluster is to be replaced with a new unit,
section. It is important that for the duration of the test, depending on the condition of the existing cluster, the
the ignition is in the ON position, the Park Lamps are
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413-01-10 Instrument
Cluster 413-01-10
DIAGNOSIS AND TESTING (Continued)
configuration data is read from the existing cluster and
the gauge fails, the input (e.g. fuel sender) is
written to the new replacement cluster.
checked for validity and user prompted with
further tests / pinpoint tests.
Place key in the ‘ON’ position and select
‘Programmable Module Installation’ on the WDS
Button Test
Follow the text screens until successful
This test will check for mechanical button problems
Place key in OFF position and install the
within the cluster
replacement instrument cluster - See ‘Removal
1. User will be prompted to press each button, with
and Installation’ for details
confirmation upon each press. (Stuck / non
Key in the ON position. Follow text screens until
operational buttons detected). The cluster buttons
successful.
tested are:
Once complete, verify correct operation.
1.
Hazard
Button
2. Trip Reset Button
Programmable Options:
3. Dim Up Button
Odometer:
4. Dim Down / Trip Computer Button
The odometer can be programmed using the WDS
Illumination Test
unit by selecting ‘Update Odometer Value’ The
Odometer value can be programmed to any value
This test will check for illumination problems within the
between 0km and 999,999km, providing the following
cluster
conditions have been met:
1. Each Illumination channel driven to set levels with
user confirmation.
The replacement cluster odometer value is less
than 100km
Multifunction Output Test — LCD / Warning
The replacement cluster has had its odometer set
LED / Buzzer
less than three times
This test will check the following:
Once programmed, the replacement clusters
1. Working LCD segments within the cluster
odometer will immediately be updated (+0/-1) and a
permanent (unerasable) DTC will be set if the
1. All segments (PRND, Odometer, Cruise, Trip
odometer was set to a value greater than 100km.
Data, Overspeed and Low wash symbols)
enabled, then disabled, with user
Fuel Table:
confirmation.
The fuel table map can be programmed using the
2. Software controllable LEDs within the cluster
WDS unit by selecting ‘Update Fuel’ options. Upon
1. All software controllable warning LED’s
selection, the technician will be prompted with
enabled, then disabled, with user
questions to determine the fuel table required. The
confirmation. If a LED fails, the user will be
appropriate map is then uploaded to the cluster.
guided through test to pinpoint the failure. The
LEDs controlled are:
Variant Information:
Security Warning
The Variant Information can be programmed using the
Park Brake Reminder
WDS unit by selecting ‘Update Variant Information’
Seatbelt Reminder
option. Upon selection, the technician will be
Low Fuel Warning
prompted with a list of available options for the
High Temp Warning
replacement cluster. The technician should then
Throttle Warning
select the appropriate options and upload the data.
Traction Control Warning
The options for the cluster include:
Door Ajar Warning
Traction Control Fitted - Only selected if the
2. Cluster hardwired LED’s NOT tested during
vehicle has a traction control unit fitted.
this test include:
Seatbelt Audible Reminder Enabled - Set if user
Fog Lights Reminder
requests the seatbelt audible reminder to be
High Beam Reminder
enabled by default.
Alternator Reminder
Brake Fail Warning
Functional Tests
ABS Warning
Fuel Cut Off Warning
Gauge Test
3. Buzzer operation within the cluster
This test will check for mechanical gauge problems
1. Buzzer sweep cycle engaged, with user
within the cluster
confirmation of operation.
1. Each gauge is swept / pointed to a particular
value, with user confirmation on gauge position. If
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