Ford Falcon. Manual — part 337
413-06-5 Horn 413-06-5
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
A3
CHECK STEERING WHEEL PAD HORN SWITCH
SIGNAL TO HORN RELAY
Measure the resistance between the horn relay [Circuit 1], harness
Yes
side and ground under the following conditions:
Go to A4.
No
Go to A5.
Steering Wheel Pad Horn
Resistance
Switch Position
Pressed
Less than 5 ohms
Released
Greater than 10,000 ohms
Are the resistances correct?
A4
CHECK CIRCUIT BETWEEN HORN RELAY AND HORN
Disconnect Horn(s).
Yes
INSTALL a new horn, REFER to Horn in this
Measure the resistance between the horn relay [Circuit 1A], harness
section. TEST the system for normal operation.
side and the LH horn, circuit 1B, harness side or the RH horn , circuit
1C, harness side; and between the horn relay [Circuit 1A], harness
No
side and ground.
REPAIR the circuit. TEST the system for normal
operation.
Is the resistance less than 5 ohms between the horn relay and
the horns and greater than 10,000 ohms between the horn relay
and ground?
A5
CHECK CIRCUIT BETWEEN HORN RELAY AND AIR
BAG SLIDING CONTACT
Disconnect the clockspring. For removal instructions for closkspring,
Yes
Section 211-04.
Go to A6.
Measure the resistance between the clockspring, circuit 1B, harness
No
side and the horn relay [Circuit 4], harness side.
REPAIR the circuit. TEST the system for normal
operation.
Is the resistance less than 5 ohms?
A6
CHECK THE STEERING WHEEL PAD HORN SWITCH
Deactivate the air bag system. Refer to Section 501-20b .
Yes
INSTALL a new air bag sliding contact, REFER
Disconnect Steering Wheel Pad Horn Switch Harness.
to Section 501-20b. TEST the system for normal
operation.
Measure the resistance between the between the steering wheel pad
horn switch harness, circuit 57CH, harness side and ground under the
No
following conditions:
INSTALL a new driver side air bag module,
REFER to Section 501-20b. TEST the system
for normal operation.
Steering Wheel Pad Horn
Resistance
Switch Position
Pressed
Less than 5 ohms
Released
Greater than 10,000 ohms
Are the resistances correct?
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413-06-6 Horn 413-06-6
DIAGNOSIS AND TESTING (Continued)
PINPOINT TEST B : THE HORN SOUNDS CONTINUOUSLY
Test Step
Result / Action to Take
B1
CHECK HORN CIRCUIT
Key in OFF position.
Yes
REPAIR circuit 1A. TEST the system for normal
Disconnect Horn Relay.
operation.
Does the horn continue to sound?
No
Go to B2.
B2
CHECK HORN RELAY
Test the Horn Relay.
Yes
REINSTALL the horn relay. Go to B3.
Is the horn relay OK?
No
INSTALL a new horn relay. TEST the system for
normal operation.
B3
CHECK CIRCUIT
Disconnect the clockspring.
Yes
If equipped with anti-theft, Go to B4. Otherwise,
Does the horn continue to sound?
REPAIR the circuit. TEST the system for normal
operation.
No
Go to B5.
B4
CHECK BEM INPUT
Disconnect BEM.
Yes
REPAIR circuit 1A. TEST the system for normal
Does the horn continue to sound?
operation.
No
REFER to Section 419-10. TEST the system for
normal operation.
B5
CHECK STEERING WHEEL PAD HORN SWITCH
Deactivate the air bag system. Refer to Section 501-20b .
Yes
INSTALL a new air bag sliding contact, REFER
Disconnect Steering Wheel Pad Horn Switch Harness.
to Section 501-20b . TEST the system for
normal operation.
Measure the resistance between the steering wheel pad horn switch
harness, circuit 57CH, harness side and ground under the following
No
conditions:
INSTALL a new driver side air bag module,
REFER to Section 501-20b . TEST the system
for normal operation.
Steering Wheel Pad Horn
Resistance
Switch Position
Pressed
Less than 5 ohms
Released
Greater than 10,000 ohms
Are the resistances correct?
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413-06-7 Horn 413-06-7
DIAGNOSIS AND TESTING (Continued)
PINPOINT TEST C : ONE HORN FAILS TO OPERATE
Test Step
Result / Action to Take
C1
CHECK HORN 1 FOR OPERATION
Disconnect Horn 2 from wiring harness
Yes
Go to C4
Depress horn pad on sterring wheel
No
Does horn 1 sound?
Go to C2
C2
CHECK POWER WIRE ON HORN 1
Remove horn relay
Yes
Go to C3
Measure resistance of circuit 1A-1B
No
Is resistance <5 ohms?
There is a break in the wire. Repair harness and
retest for correct operation.
C3
CHECK EARTH WIRE FROM HORN 1
Remove Horn 1
Yes
Horn must be faulty. Replace horn and retest for
Measure resistance of circuit 57AF to ground
correct operation.
Is resistance <5 ohms?
No
There is a break in the wire. Repair harness and
retest for correct operation.
C4
CHECK HORN 2 FOR OPERATION
Disconnect Horn 1 from wiring harness
Yes
Horn is operating correctly.
Reconnect Horn 2 to wiring harness
No
Depress horn pad on sterring wheel
Go to C5
Does horn 2 sound
C5
CHECK POWER WIRE TO HORN 2
Remove horn relay
Yes
Go to C6
Measure resistance of circuit 1A-1C
No
Is resistance <5 ohms?
There is a break in the wire. Repair harness and
retest for correct operation.
C6
CHECK EARTH WIRE FROM HORN 2
Remove Horn 2
Yes
Horn must be faulty. Replace horn and retest for
Measure resistance of circuit 57AG to ground
correct operation.
Is resistance <5 ohms?
No
There is a break in the wire. Repair harness and
retest for correct operation.
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413-06-8 Horn 413-06-8
REMOVAL AND INSTALLATION
Horn
Removal
1. Remove the grille from between the headlamps.
2. Disconnect the electrical connector(s) .
3. Remove the horn and bracket assembly(s).
1. Disconnect the electrical connector.
2.
Remove
the
nut.
3. Remove the horn.
4. To install, reverse the removal procedure.
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