Ford Aerostar (1997 year). Manual — part 68
273
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WARNING
Handle a halogen headlamp bulb carefully
and keep out of children’s reach. Grasp
the bulb only by its plastic base and do
not touch the glass. The oil from your
hand could cause the bulb to break the
next time the headlamps are operated.
NOTE:
If the bulb is accidently touched, it
should be cleaned with rubbing
alcohol before being used.
Do not remove the burned-out bulb unless you
can immediately replace it with a new one. If a
bulb is removed for an extended period of time,
contaminants may enter the headlamp housing
and affect its performance.
Removing the headlamp bulb
1.
Make sure that the headlamp switch on the
instrument panel is in the OFF position.
2.
Remove the screws that attach the headlamp
trim to the vehicle.
3.
Remove the headlamp trim.
4.
Remove the four screws (two on top and
two on bottom) that attach the headlamp to
the vehicle.
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NOTE:
Do not disturb the aim adjusting
screws.
5.
Pull the headlamp away from the vehicle
and remove the electrical connector by
pulling rearward.
6.
Unsnap the bulb retaining wire and carefully
remove the bulb assembly from its socket by
gently pulling it out without turning it.
Installing the headlamp bulb
1.
With the flat side of the bulb’s plastic base
facing upward, insert the glass end of the
bulb into the socket. You may need to turn
the bulb left or right to line up the grooves
in the plastic base with the tabs in the
socket. When the grooves are aligned, push
the bulb into the socket until the plastic base
contacts the rear of the socket.
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2.
Snap the retaining wire over both sides of
the bulb and connect the electrical connector.
3.
Position the headlamp on the vehicle and
install the four attaching screws.
4.
Turn the headlamps on and make sure that
they work properly. If the headlamp was
correctly aligned before you changed the
bulb, you should not need to align it again.
Removing the High-Mount Brakelamp
Bulb
Liftgate models
To remove the brakelamp and bulb:
1.
Remove the two screws from the surface of
the lens.
2.
After removing the screws, remove the lamp
assembly.
3.
Disconnect the high-mount brakelamp wiring
connector.
4.
Remove the screw retaining the bulb holder
assembly, pull the bulb holder assembly
away from the lamp, and pull the bulb
straight out of the holder.
To replace/install the brakelamp:
1.
Push bulb(s) into bulb holder assembly.
2.
Place bulb holder assembly on lamp and
install retaining screw. Tighten screw.
3.
Connect the high-mount brakelamp wiring
connector.
4.
Position the lamp assembly on the vehicle.
5.
Install and tighten the two screws.
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6.
Apply brakes to confirm the brakelamp is
functional after installing.
Replacing the high-mount brakelamp bulb — liftgate
models only
Dual Rear Door Models
To remove the brakelamp:
1.
Remove the two screws from the surface of
the lens.
2.
Pull the lens assembly out of the lamp
housing.
3.
Pull the bulb socket out of the lens assembly.
It is not necessary to twist the socket.
4.
Pull the bulb out of the socket.
To replace/install the brakelamp:
1.
Push the bulb into the socket.
2.
Push the socket into the lens assembly.
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