Ford Fiesta (2011 year). Manual — part 163

4.

General Equipment: Resistance Spotwelding

Equipment

E115420

5.

General Equipment: Metal Inert Gas (MIG)

Welding Equipment

E115421

6. • Liftgate

• Rear Lamp
• Rear Bumper
• Rear Wheel Arch Trim
• Tank Filler Flap and Tank Filler

Refer to: Liftgate Trim Panel

(501-05 Interior

Trim and Ornamentation, Removal and
Installation).

Refer to: Rear Quarter Trim Panel

(501-05

Interior Trim and Ornamentation, Removal
and Installation).

Refer to: Loadspace Trim Panel - 4-Door

(501-05 Interior Trim and Ornamentation,
Removal and Installation).

Refer to: Loadspace Trim Panel - 5-Door

(501-05 Interior Trim and Ornamentation,
Removal and Installation).

Refer to: Back Panel and Reinforcement -

4-Door

(501-30 Rear End Sheet Metal

Repairs, Removal and Installation).

Refer to: Back Panel and Reinforcement -

5-Door

(501-30 Rear End Sheet Metal

Repairs, Removal and Installation).

G1209233en

501-30-

93

Rear End Sheet Metal Repairs

501-30-

93

REMOVAL AND INSTALLATION

201

SECTION 501-36 Paint - General Information

PAGE

CONTENTS

DESCRIPTION AND OPERATION

501-36-3

Description and Usage of Paint Literature. . . . . . . . . . . . . . . . . . ..

501-36-4

Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-4

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-4

Hazardous materials designations. . . . . . . . . . . . . . . . . . . . . .

501-36-6

Instructions on measures to be taken for personal protection. . . . . . . . . . .

501-36-6

Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-9

Health and Safety Precautions. . . . . . . . . . . . . . . . . . . . . . ...

501-36-9

General instructions for the paint shop and handling paint materials. . . . . . . . .

501-36-9

Personal protection. . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-11

Environmental Regulations. . . . . . . . . . . . . . . . . . . . . . . . .

501-36-11

Waste disposal in the repair paint shop. . . . . . . . . . . . . . . . . . . ..

501-36-11

The new VOC (Volatile Organic Compounds) solvent regulation . . . . . . . . . ..

501-36-12

Factory Paint Application. . . . . . . . . . . . . . . . . . . . . . . . .

501-36-12

General fundamentals of paint technology. . . . . . . . . . . . . . . . . . .

501-36-12

Painting process and corrosion protection. . . . . . . . . . . . . . . . . . .

501-36-13

The structure of an original paint finish . . . . . . . . . . . . . . . . . . . ..

501-36-13

Colored fillers applied in production. . . . . . . . . . . . . . . . . . . . ...

501-36-14

Paintwork Defects and Damage. . . . . . . . . . . . . . . . . . . . . . .

501-36-14

Diagnosis and Damage Assessment. . . . . . . . . . . . . . . . . . . . ..

501-36-14

Paint damage guide. . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-14

Paint damage caused by environmental factors. . . . . . . . . . . . . . . .

501-36-18

Mechanical damage. . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-18

Damage due to corrosion. . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-18

Damage caused by faults in treatment. . . . . . . . . . . . . . . . . . . ...

501-36-28

Tools and Equipment for Paint Repairs. . . . . . . . . . . . . . . . . . . ..

501-36-28

General work equipment. . . . . . . . . . . . . . . . . . . . . . . . .

501-36-28

Filler and spray guns. . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-30

Hand and machine sanding tools. . . . . . . . . . . . . . . . . . . . . ...

501-36-33

Polishing and finishing tools. . . . . . . . . . . . . . . . . . . . . . . ...

501-36-33

Infrared drying technology. . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-33

Air dryers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-34

Paint mixing system. . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-34

Painting cabin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-35

Refinishing Materials. . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-35

Stopper materials. . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-36

Primers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-37

HS primer filler and HS tinted filler. . . . . . . . . . . . . . . . . . . . . .

501-36-37

Paint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-39

Additional Materials. . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-39

Adhesive sealants. . . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-39

Underbody protection. . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-40

Paint additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-42

Additive materials. . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-43

Paint Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-

1

Paint - General Information

501-36-

1

.

PAGE 1 OF 2

201

VEHICLE APPLICATION:

501-36-43

General information. . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-43

Pre-treatment of the surface . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-45

Top coat application. . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-46

Repair stages for repair painting. . . . . . . . . . . . . . . . . . . . . .

501-36-47

Polish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-48

Aids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-49

Painting Plastic Parts. . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-49

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-49

Plastic groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-50

Painting new components. . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-50

Unknown primer. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-51

Paint faults on plastic substrates. . . . . . . . . . . . . . . . . . . . . .

501-36-52

Spot Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-52

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-53

Repair process. . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-54

Dirt inclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-56

Corrosion Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-56

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-56

Operations after painting. . . . . . . . . . . . . . . . . . . . . . . . .

501-36-56

Definition of the degree of rust. . . . . . . . . . . . . . . . . . . . . . ...

501-36-58

Color Identification and Chromatics. . . . . . . . . . . . . . . . . . . . .

501-36-58

Basic color theory. . . . . . . . . . . . . . . . . . . . . . . . . . . ...

501-36-59

Metallic and pearl pigments. . . . . . . . . . . . . . . . . . . . . . . .

501-36-60

Color codes and their determination on Ford vehicles . . . . . . . . . . . . . ..

501-36-63

Matching tinted filler to the color code . . . . . . . . . . . . . . . . . . . ...

501-36-64

Tips and Tricks. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-64

Comparing paint structures. . . . . . . . . . . . . . . . . . . . . . . .

501-36-64

Etching substrate. . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-64

Masking the vehicle. . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-66

Color shade problems. . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-66

Isopropanol and water. . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-66

Temperature reduction spray. . . . . . . . . . . . . . . . . . . . . . . ..

501-36-66

Paint plane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-66

Shading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

501-36-67

Sanding marks. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501-36-67

Improving touch-up work. . . . . . . . . . . . . . . . . . . . . . . . .

501-36-

2

Paint - General Information

501-36-

2

.

PAGE 2 OF 2

201

Description and Usage of Paint Literature

Vehicle paints are subject to severe demands
caused by external influences. Moisture, air-borne
deposits in the form of various chemicals and UV
light constantly affect a paint surface. Furthermore,
mechanical damage occurs through grit, stones
and sand. Bird droppings, insect residues, pollen
and tree sap also attack the paint surface.

The present literature not only informs the specialist
about current repair painting techniques, but also
provides tips and instructions on modern and
economical repair processes.

High quality bodywork paints require the use of the
most modern technologies and regular updating
of the technician's knowledge of painting
techniques, because of the constantly new
developments in paint technology.

Information about different materials is listed under
Specification.

Furthermore, information on the fundamental
principles of repair painting and paint materials is
provided in several chapters. The safety
instructions indicate the possible health hazards
and other sources of danger. There are also notes
about tools and materials as well as on basic
painting methods.

In the model specific repair instructions, only the
most important repair steps or special features are
referred to. Detailed information on the generally
applicable painting procedures is given in this paint
manual.

Direct supply of repair paints by Ford has been
discontinued. There is however an agreement with
many paint manufacturers, which ensures fast and
problem-free supply to the dealer undertakings.

Paint suppliers:

• DuPont

• Glasurit

• PPG

• Sikkens

• Spies Hecker

• Standox

When using painting materials, it should be taken
into account that the manufacturers have exactly
matched their products between each other. In
order to avoid quality defects, difficulties in working
and losses in corrosion protection, these may not
be substituted with other products.

NOTE: The Ford Service Organization organizes
basic and more in-depth training on much of the
content of this paint manual. As well as the
practical part of the training, a further component
is the Student Information document, which offers
supplementary information in the form of a
brochure.

During all work it must always be ensured that
personal safety and the operational capability of
the vehicle are not threatened by the choice of
methods, tools and components.

The information given in the diagrams in the
chapter "Paint Damage" is provided by the repair
paint manufacturer.

G468088en

501-36-

3

Paint - General Information

501-36-

3

DESCRIPTION AND OPERATION

201

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