Chery QQ6 (Body Accessories and Dimensions). Service Manual — part 3

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5. Installation and Adjustment Step

5.1. The installing steps are reverse to those for

removal.

5.2. Adjustment of door

5.2.1. After the installation of door, check the

horizontial and vertical clearances and the

closing force of door. If the clearance is

incorrect and the closing force is big, timely

adjust the clearnace and force. See Body

Dimension for the adjustment of door

clearance.

5.2.2. The door clearance is adjusted by

regulating the fixing bolts of hinge at the body.

5.2.3. The closing force of door can be slightly

adjusted by regulating the position of front door

lock column.

Torque: 9±1Nm.

5.3. Adjustment of door glass regulator system.

5.3.1. Check the window regulator system after

this system is assembled. The duration of

window glass lifting from the lowest position to

the highest position shall be approximate 7 s.

If the time is too long, check the regulator in

time.

5.3.2 Check window regulator motor.

5.3.3. Check whether there is oil or dust in the

glass run channel which may result that the

resistance is overhigh when the window glass is

rising.

CAUTION: DO NOT apply any lubricating

grease on the glass run channel or glass so as to

avoid the adhesion of dust.

5.3.4. Check whether the installation of glass

guide is deviated from its proper position,

which may result that the glass is clamped due

to the nonuniform arc scale when the glass is

rising. The position of glass guide can be

adjusted by the guide fixing bolts.

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II. Disassembly/Reassembly and

Maintenance of Rear Door

1. Preparation

Flat head screwdriver, cross head screwdriver,

No.7, 10, 13 sleeves and pliers.

2. Precautions

2.1 Please wear necessary labor protection

supplies to avoid accidents.

2.2 Power off accumulator to avoid damage the

electrical units.

2.3 Use the correct method to disassemble and

assemble the glass to avoid damage.

3. Removal Step

3.1. Prize two rear door glass slot protecting

boards with flat head screwdriver.

(See front door disassembly to disassemble

weather strip)

3.2. Unscew the fix screws of rear door inner

handle with a cross screwdriver.

3.3. Take off the inner handle frame by both

hands.

3.4. Separate the inner bar from the inner

handle with a right-angled screwdriver.

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3.5. Unclench the protecting cover of glass

drive switch from the door inner guard plate

with a right-angled screwdriver.

3.6. Pull out the connector of glass drive switch

by hand.

3.7. Remove the fix screws from the front door

inner guard plate with a cross screwdriver.

3.8. Directly take off the door inner guard plate

by both hands.

3.9. Tear down front door water proof plastic

clothing.

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3.10. Unscrew four fixing screws from front

door sound box with cross head screwdriver.

Take out sound box assembly.

3.11. Pull out the connector of front door sound

box.

3.12. Reinsert the glass drive switch into the

harness, and then descend the front door

window glass down to its lowest position.

3.13 Loosen two fixing screws on the glass

with cross head screwdriver.

And take out the glass assembly.

Torque: 4.5±0.5 N.m.

3.14. When the glass assy is being taken, erect

the glass assy so as to easily take off it.

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3.15. Remove six fixing bolts from the window

glass regulator with a 10# sleeve.

Torque: 7±1 N·m.

3.16. Pull out the connector of window glass

regulator by hand.

3.17. Take off the window glass regulator assy.

3.18. Push aside the fixed mounting of lock

core rod from the door with a right-angled

screwdriver.

3.19. Separate the fixing clips of lock core rod

from the lock by hand.

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3.20. Take off the lock core rod by hand.

3.21. Separate the upper fixing clips of front

door lock core rod from the lock by hand.

3.22. Separate the lower fixing clips of front

door lock core rod from the lock by hand.

3.23. Loosen the fix screws of front door

exterior handle with a cross screwdriver.

3.24. Take out lock core and handle assy.

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3.25. Remove three fix screws from the front

door lock with a cross screwdriver.

3.26. Pull out the fastener connector, and then

take off the fastener.

3.27. Remove the fixing bolt from the door

limiter with a 10# sleeve.

Torque: 10±1 N.m

3.28. Remove the other fixing bolt from the

door limiter with a 10# sleeve, and then take off

the door limiter.

Torque: 10±1 N.m

3.29. Loosen two upper fixing bolts of front

door hinge from the door with a 13# wrench.

Torque: 36±4N.m.

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3.30. Loosen two lower fixing bolts of front

door hinge from the door with a 13# wrench.

Torque: 36±4N.m.

3.31 Pull out the door harness, and then take off

the door body.

4. Installation and Adjustment Step

4.1. The installing steps are reverse to those for

removal.

4.2. Adjustment of door

4.1.1 Rear door clearance can not be adjusted

by hinge adjustment. If the door clearance is

improper, correct the body only to ensure the

clearance.

(See Body Dimension)

4.1.2 Please refer to Front Door Adjustment.

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Chapter 4 Disassembly/Reassembly and Maintenance of

Front/Rear Bumper

I. Disassembly/Reassembly and Maintenance of Front Bumper

1. System Composition Diagram

2. Preparation

No.7 and No10 sleeve, cross head screwdriver and flat head screwdriver.

3. Precautions

3.1. Please wear necessary labor protection supplies to avoid accidents.

3.2. To prevent scratch the bumper surface paint.

3.3. Carry out the disassembly and assembly at low temperature environment, do not use big force,

otherwise the bumper will be broken.

Front/Rear Bumper

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4. Removal Step

4.1 Open the front engine hood by hand.

4.2 Loosen the fixing bolts of front bumper

from the right and left sides of radiator cross

beam with a 10# sleeve. (The left side is taken

as an example)

Torque: 11N·m

4.3 Loosen the fixing bolts of front bumper

from the intermediate part of radiator cross

beam with a 10# sleeve.

Torque: 11N·m

4.4 Loosen two fixing bolts under the bumper

from the mud guard with a 7# sleeve.

Installation torque: 2±0.5 Nm

4.5. Unscrew mudguard fixing bolt beside the

bumper with No.7 sleeve.

Installation torque: 2±0.5N.m

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4.6 Remove the fixing bolts of mud guard from

the side of bumper with a cross screwdriver.

4.7 Pull out the bumper from the fixed

mounting at the fender by hand.

4.8. Pull out fog lamp plug by hand, and take

out bumper assy.

4.9 Remove three screws applied to joint the

fog lamp and bumper with a cross screwdriver.

4.10 Remove the bumper body assy.

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4.11 Loosen three fixing bolts and a fixing nut

used to secure the front bumper stiffening beam

with a 13# sleeve.

Torque: 25±3N.m

4.12 Loosen intake grille fixing screws from

both sides of bumper with a cross screwdriver.

5. Installation and Maintenance

5.1. The installing steps are reverse to those for

removal.

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II. Disassembly/Reassembly and Maintenance of Rear Bumper

1. System Composition Diagram

2. Preparation

Tools: cross screwdriver, 7# sleeve.

3. Precautions

3.1. Please wear necessary labor protection supplies to avoid accidents.

3.2. To prevent scratch the bumper surface paint.

3.3. When the rear bumper is disassembled/reassembled in the low temperature environment, the

force applied can’t be big so as to avoid the breakage of the bumper.

Front/Rear Bumper

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4. Removal Step

4.1. Open the luggage boot lid, and loosen two

fixing clips from the rear bumper with a cross

screwdriver. See right figure.

4.2. Loosen the fix screws and clips of rear

bumper and rear mud guard with a 7# sleeve.

Torque: 7N·m

4.3. Loosen the fix screws at the left side of

rear mud guard and rear bumper with a 7#

sleeve.

4.4. Loosen the fix screws at the right side of

rear mud guard and rear bumper with a 7#

sleeve.

4.5. Push out the fixing clips of rear bumper

from the rear mud guard by hand.

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4.6 Pull out the bumper from the fixed

mounting at the fender by hand.

4.7. Take off rear bumper assy.

5. Installation Step

The installing steps are reverse to those for

removal.

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Chapter 5 Disassembly/Reassembly and Maintenance of

Headlamp and Fog Lamp

1. System Composition Diagram

Lamp