Chery Tiggo 5 (T21). Manual — part 293

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Front Disc Brake Assembly

1 - Brake Caliper Locating Bolt

2 - Brake Caliper Locating Bolt Guide Pin

3 - Brake Caliper Guide Pin Rubber Dust Boot

4 - Front Disc Brake Cylinder

5 - Front Disc Brake Piston Seal Ring

6 - Front Disc Brake Piston

7 - Front Disc Brake Piston Dust Boot

8 - Front Disc Brake Caliper Fixing Bracket

9 - Upper Support Gasket

10 - Inner Brake Lining

11 - Outer Brake Lining

12 - Lower Support Gasket

13 - Bleeder Plug

14 - Bleeder Plug Cap

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On-vehicle Inspection

1. Check brake disc runout.

a. Remove the front wheel (

See page 24-9

).

b. Secure the dial indicator (1) to the proper position.

Position the dial indicator pointer approximately 10
mm from the outer edge of brake disc.

c. Slowly rotate the brake disc (2) and check the runout.

Mark the lowest and highest points and record these
measurements.

d. Check the runout on the opposite side of brake disc in the same way. Mark the lowest and highest

points and record these measurements.

e. Compare the recorded runout value and limit value.



Maximum runout for front brake disc: 0.06 mm

f. If runout exceeds the maximum value, replace the brake disc.

Removal

HINT:

 Use the same procedures for the right side and left side.

 Procedures listed below are for the left side.
1. Drain the brake fluid (

See page 26-13

).

2. Remove the front left wheel (

See page 24-9

).

3. Remove the front left brake caliper assembly.

a. Remove the coupling bolt and washer (arrow)

between front left brake caliper assembly and front left
brake hose assembly.



(Tightening torque: 27 ± 2 N·m)

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CAUTION

 Wash off brake fluid immediately if it comes in contact with any paint surface.

ENVIRONMENTAL PROTECTION

 Drained brake fluid should be well kept in a container. Never discard it at will.

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b. Remove the coupling bolts (arrow) between front left

brake caliper assembly and front left steering knuckle.



(Tightening torque: 100 ± 10 N·m)

c. Remove the front left brake caliper assembly.

4. Remove the front left brake disc.

a. Remove 2 positioning screws (arrow) from front left

brake disc, and remove the front left brake disc.



(Tightening torque: 10 ± 1 N·m)

CAUTION

 DO NOT allow brake fluid to be sprayed on your clothes or skin when removing brake hose, as brake

fluid is corrosive.

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Disassembly

HINT:

 Use the same procedures for the right side and left side.

 Procedures listed below are for the left side.

1. Remove the bleeder plug (w/ bleeder plug cap).

a. Remove the bleeder plug (w/ bleeder plug cap)

(arrow) from brake caliper assembly.

2. Remove the brake cylinder assembly.

a. Remove 2 locating bolts (arrow) between brake

caliper fixing bracket and brake cylinder assembly.

b. Detach the brake cylinder assembly and brake caliper fixing bracket.

3. Remove the front brake caliper locating bolt guide pin (w/ dust boot).

a. Remove 2 brake caliper locating bolt guide pins (w/

dust boot) (arrow) from brake caliper fixing bracket.

WARNING

 Never use high pressure when removing piston from the bore of brake caliper. Otherwise this may cause

personal injuries.

 If it is needed to remove piston with compressed air. DO NOT face the piston to yourself or place your

hands around the brake caliper and piston.

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